Crimpers, Applicators, Presses

Image Part Number Description / PDF Quantity Rfq
E110.020

E110.020

Altech Corporation

FERRULE CRIMPER 1 AWG 1

1

E110.010

E110.010

Altech Corporation

FERRULE CRIMPER 8-6 AWG 1

23

9012600000

9012600000

Weidmuller

TOOL HAND CRIMPER 6-10AWG SIDE

199

409777-1

409777-1

TE Connectivity AMP Connectors

TOOL HAND CRIMPER 10-22AWG SIDE

6

46121

46121

TE Connectivity AMP Connectors

TOOL HAND CRIMPER 22-26AWG SIDE

19

91525-1

91525-1

TE Connectivity AMP Connectors

TOOL HAND CRIMPER 22-26AWG SIDE

2

58433-1

58433-1

TE Connectivity AMP Connectors

TOOL HAND CRIMPER COAX SIDE

1

0640010100

0640010100

Woodhead - Molex

TOOL HAND CRIMPER 10-22AWG SIDE

2830

0638192100

0638192100

Woodhead - Molex

TOOL HAND CRIMPER 18-22AWG SIDE

610

1212469

1212469

Phoenix Contact

TOOL HAND CRIMPER 10-14AWG SIDE

0

91593-1

91593-1

TE Connectivity AMP Connectors

TOOL HAND CRIMPER 16-20AWG SIDE

0

2836831

2836831

GEDORE Tools, Inc.

CRIMP WRENCH FOR NON-INSULATED C

7

0638115300

0638115300

Woodhead - Molex

TOOL HAND CRIMPER 10-12AWG SIDE

555

HDT-50-00

HDT-50-00

TE Connectivity AMP Connectors

CRIMP TOOL

5

9013080000

9013080000

Weidmuller

TOOL HAND CRIMPER 14-20AWG SIDE

0

WC-620

WC-620

JST

TOOL HAND CRIMPER 24-28AWG SIDE

10

0638281300

0638281300

Woodhead - Molex

TOOL HAND CRIMPER

515

91567-1

91567-1

TE Connectivity AMP Connectors

TOOL HAND CRIMPER 22-26AWG SIDE

0

624 1494 3 12 RT

624 1494 3 12 RT

Rennsteig Tools

TOOL FOR METRI PACK 150 SLD/P2S

1

0638237500

0638237500

Woodhead - Molex

TOOL HAND CRIMPER 50752 SIDE

0

Crimpers, Applicators, Presses

1. Overview

Crimpers, applicators, and presses are precision mechanical tools used to join components through compression, deformation, or forming processes. Crimpers create permanent electrical or mechanical connections by compressing materials (e.g., wire terminals). Applicators install fasteners, clips, or components onto substrates, while presses apply controlled force for shaping, assembling, or testing materials. These tools are critical in industries requiring high reliability, such as automotive, aerospace, and electronics manufacturing.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Manual CrimpersHand-operated, low-force, portableField repairs, prototyping
Electric CrimpersMotor-driven, programmable force controlHigh-volume wire harness production
Pneumatic ApplicatorsAir-powered, high-speed fastener installationAutomotive trim assembly
Hydraulic PressesHigh-force fluid pressure actuationMetal forming, composite molding
Automatic Press SystemsPLC-controlled, integrated sensorsAutomated terminal crimping lines

3. Structure and Components

Typical configurations include: - Crimpers: Die set (anvil/die cavity), handle/actuator, ratchet mechanism, force transmission linkage. - Applicators: Magazine feed system, pneumatic/hydraulic cylinder, applicator nose, spring-loaded retention arms. - Presses: Frame/base, hydraulic/pneumatic cylinder, bolster plate, programmable control panel, safety guarding. Advanced models integrate IoT-enabled sensors for real-time force/displacement monitoring.

4. Key Technical Specifications

ParameterDescriptionImportance
Crimping Force (kN)Maximum compressive force capacityDetermines joint integrity and material compatibility
Stroke Length (mm)Distance of ram/die movementAffects application versatility and material thickness range
Repeatability ( m)Positioning accuracy consistencyEnsures quality in high-precision applications
Cycle Rate (pcs/hr)Production speed metricDirectly impacts manufacturing throughput
Force Control Resolution (%)Adjustable force precisionOptimizes material-specific process windows

5. Application Fields

  • Automotive: Wire harness assembly, battery terminal crimping
  • Electronics: Connector insertion, SMT component forming
  • Aerospace: Composite panel riveting, fuel line fittings
  • Energy: Solar panel busbar welding, battery cell stacking
  • Medical: Catheter tip forming, surgical staple application

6. Leading Manufacturers and Representative Products

ManufacturerProduct ExampleKey Features
TE ConnectivityMicroPress+ Crimping SystemSub- m force control, IoT connectivity
Schleuniger Inc.Combi 7000 SeriesMulti-axis servo control, automatic tool changing
Amada Miyachi EuropeHACO FPH-1500 PressHydraulic servo press with 150 kN force capacity
Delphi TechnologiesAutomotive Terminal Applicator 4.0AI-driven process optimization, predictive maintenance

7. Selection Recommendations

Key selection criteria: - Application-specific force/stroke requirements - Production volume vs. tooling changeover frequency - Automation integration capabilities (PLC, robotics) - Material compatibility (e.g., copper vs. aluminum crimping) - Calibration/maintenance cost considerations - Safety features (e.g., dual-hand operation, light curtains)

8. Industry Trends Analysis

Current trends include: - Smart Tooling: Embedded sensors for real-time quality monitoring - Modular Design: Quick-change tooling systems for multi-product lines - Energy Efficiency: Servo-driven systems reducing power consumption - AI Integration: Predictive maintenance and adaptive process control - Miniaturization: Sub-mm precision tools for microelectronics assembly - Global Standards: Increased adoption of ISO 13849 functional safety compliance

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