Abrasives and Surface Conditioning Products

Image Part Number Description / PDF Quantity Rfq
61500057718

61500057718

3M

UNITIZED WHEEL EXL 4" 2S FIN

0

61500062122

61500062122

3M

UNITIZED WHEEL EXL 6" 6A MED

0

61500039518

61500039518

3M

FINISHING WHEEL 8X1X3" 4A MED

0

61500153418

61500153418

3M

SE SURFACE BELT 1/2X18" A FIN

0

61500145695

61500145695

3M

SURFACE FB BELT 6X98" A MED

0

.3MIC 3M268X PSA DISC 10

.3MIC 3M268X PSA DISC 10"

3M

LAPPING FILM ALUM OXIDE 0.3U 10"

0

61500051943

61500051943

3M

CLEAN & FINISH SHEET 3-2/3X9" T

0

61500295086

61500295086

3M

HS BLEND & FINISH DISC 12" A MED

0

30MIC 3M661X ROLL 2

30MIC 3M661X ROLL 2"X50'X3"

3M

LAPPING FILM DIAMOND 30U 50'X2"

0

61500163367

61500163367

3M

SE SURFACE LS BELT 1/4X18" A CRS

0

61500161577

61500161577

3M

SURFACE LS BELT 2X11" A MED

0

30666

30666

3M

PURPLE FINISHING FILM HOOKIT DIS

0

61500103348

61500103348

3M

SURFACE BELT 1X72" A CRS

0

61500026226

61500026226

3M

HI STRNGTH DISC 8X1-1/4" A VFN

0

61500120185

61500120185

3M

SURFACE CONDITION DISC TS 3/4"

0

61500296126

61500296126

3M

DURABLE FLEX BELT 3X18" A CRS

0

61500120862

61500120862

3M

CUT & POLISH DISC 8X1/2" A MED

0

61500039310

61500039310

3M

SURFACE BELT 3X21" A MED

0

30MIC 3M661X ROLL 8

30MIC 3M661X ROLL 8"X50'X3"

3M

LAPPING FILM DIAMOND 30U 50'X8"

0

61500103108

61500103108

3M

EXL UNITIZED WHEEL 6" 2A MED

8

Abrasives and Surface Conditioning Products

1. Overview

Abrasives and surface conditioning products are engineered materials designed to modify surface properties through cutting, grinding, polishing, or finishing. These products enable precise material removal and surface preparation in manufacturing, maintenance, and industrial processes. Their importance spans across quality control, product longevity, and process efficiency in sectors like aerospace, automotive, and electronics.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Coated AbrasivesGrains bonded to flexible backing (paper/cloth)Metal deburring, wood sanding
Bonded AbrasivesCeramic/organic binder-formed grinding wheelsTool sharpening, heavy stock removal
SuperabrasivesDiamond/CBN grains for extreme hardnessHard alloy machining, optical glass grinding
Nonwoven AbrasivesOpen-web structure for conformal finishingWeld blending, composite material polishing
Surface Conditioning PadsScotch-Brite-type media for cleaning/texturingPre-paint surface preparation

3. Structure and Composition

Typical products consist of: - Abrasive Grains: Al2O3, SiC, CBN, Diamond - Binders: Phenolic resins, vitrified bonds, electroplated nickel - Reinforcement: Fiber backing, mesh supports - Additives: Lubricants, anti-static agents, cooling agents

4. Key Technical Parameters

ParameterDescriptionImportance
Grain Size (Mesh)8-1200 grit rangeDetermines cut rate and finish quality
Hardness (Knoop)1500-8000 HKAffects material removal efficiency
Concentration25-200%Superabrasive quantity per volume
Bond StrengthGrade P-ZControls grain retention and wear
Operating Speed10-160 m/sSafety and performance criticality

5. Application Fields

  • Metalworking: CNC grinders, belt sanders
  • Aerospace: Turbine blade finishing systems
  • Automotive: Robotic weld cleaning stations
  • Electronics: Wafer polishing equipment
  • Construction: Concrete floor preparation machines

6. Leading Manufacturers and Products

ManufacturerKey ProductsSpecializations
3MTrizact, Scotch-BriteMicron-level precision finishing
Saint-GobainNorton Quantum wheelsHigh-efficiency grinding systems
MetalorCBN grinding toolsHard alloy machining
HermesFibre Discs 960 VCHeavy-duty metal removal

7. Selection Recommendations

Key factors: - Workpiece material hardness (e.g., use CBN for hardened steel) - Required surface roughness (Ra 0.05-10 m range) - Thermal sensitivity of base material - Machine tool specifications (RPM, power) Case Study: Automotive gear manufacturing selects electroplated CBN wheels (150 concentration, vitrified bond) for profile grinding, achieving 0.8 m Ra finish.

Industry Trends Analysis

Emerging directions include: - Nanostructured abrasive coatings (20-50nm grain size) - Environmentally-friendly binders (<50 ppm VOC) - Smart abrasive systems with IoT process monitoring - Hybrid products combining grinding/polishing functions - Additive manufacturing of custom abrasive geometries

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