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Static Control Grounding Mats

Image Part Number Description / PDF Quantity Rfq
66413

66413

EMIT

ROLL, STATFREE T2 PLUS RUBBER, D

124
501312100

501312100

M+A Matting

TRACTION TREAD MAT 3'X12'

500
6253672

6253672

ACL Staticide, Inc.

TABLE RUN POLY LT BLUE 6'X3'

2
2059T-3X6BKT

2059T-3X6BKT

Bertech

3'X6' ESD HIGH TEMPERATURE MAT

50
FM44850GY

FM44850GY

Transforming Technologies

VINYL MAT, GRAY, 4' X 50'

1
1059-18X30BKT

1059-18X30BKT

Bertech

18"X30" - ESD MAT KIT, USA, BLUE

100
62100

62100

ACL Staticide, Inc.

TABLE RUN POLY LT BLUE 40'X2'

0
CM-4X4GKT

CM-4X4GKT

Bertech

4'X4'' ESD CHAIR MAT KIT, USA

0
1059-2.5X5GKT

1059-2.5X5GKT

Bertech

2.5'X5' - ESD MAT KIT, USA, GRAY

4
66216

66216

EMIT

DL RBBR MT LT BL .060''X16''X24'

14
2059USA-2X40G

2059USA-2X40G

Bertech

2'X40' ESD SOLDERING MAT USA

2
3059-2X5GKT

3059-2X5GKT

Bertech

2'X5' ESD VINYL MAT KIT USA GRAY

0
8375

8375

SCS

SHEETS HARD LAM DISSP WHT 5X12'

0
VMA2450B

VMA2450B

Transforming Technologies

VINYL MAT, BLUE,2' X 50'

5
8185GR3640

8185GR3640

ACL Staticide, Inc.

MAT TABLE ESD 36"X40' GRN

3
TTB2436RB

TTB2436RB

Transforming Technologies

MAT KIT W/HARDWARE 24"X36"

50
2059R-3X6BKT

2059R-3X6BKT

Bertech

3'X6' ESD RUBBER MAT KIT, BLUE

0
3059-2X50B

3059-2X50B

Bertech

2'X50' ESD VINYL MAT USA BLUE

2
MT2472RB

MT2472RB

Transforming Technologies

24" X 72" X .080", ROYAL BLUE

50
03-04-C0004X6

03-04-C0004X6

StaticStop

SELECTILE ESD MAT W/ GRNDING KIT

7

Static Control Grounding Mats

1. Overview

Static Control Grounding Mats are specialized materials designed to prevent electrostatic discharge (ESD) by providing a controlled path to ground. They are critical components in environments where sensitive electronic components, precision manufacturing processes, or contamination-sensitive operations (e.g., cleanrooms) are present. By dissipating static charges safely, these mats protect equipment, ensure product reliability, and comply with international ESD safety standards (e.g., ANSI/ESD S20.20, IEC 61340-5-1).

2. Main Types & Functional Classification

TypeFunctional CharacteristicsApplication Examples
Conductive Rubber MatsLow resistance (10 10 ), rapid charge dissipationSemiconductor assembly lines, cleanrooms
Anti-Static PVC MatsSurface resistivity 10 10 , moderate ESD protectionElectronics packaging, light industrial use
Multi-Layer Composite MatsHybrid structure with wear-resistant top layer and conductive bottom layerAerospace component manufacturing
High-Temperature Resistant MatsOperational up to 150 C, chemical-resistant coatingsAutomotive electronics soldering stations

3. Structure & Composition

A typical grounding mat consists of three layers:

  • Top Layer: Electrostatic dissipative (ESD) coating (e.g., carbon-infused polymer) for surface charge control.
  • Conductive Layer: Embedded copper/nickel mesh or conductive rubber for low-resistance grounding.
  • Base Layer: Dielectric insulating material (e.g., polyvinyl chloride) for environmental isolation.

Connection hardware includes banana jacks (4mm/10mm) and braided ground cords with 1M current-limiting resistors for safety compliance.

4. Key Technical Specifications

ParameterTypical RangeImportance
Surface Resistivity10 10 Determines charge dissipation rate
Decay Time<5 seconds (per MIL-STD-1686)Measures speed of static neutralization
Wear Resistance100,000+ cycles (Taber Abraser test)Longevity in high-traffic areas
Operating Temperature-20 C to 120 CEnvironmental stability
Chemical ResistanceResists IPA, acetone, mild acidsCompatibility with cleaning agents

5. Application Fields

  • Semiconductor Manufacturing: Wafer bonding stations, photolithography equipment
  • Medical Device Assembly: Pacemaker production lines, surgical instrument packaging
  • Aerospace: Avionics component handling, satellite testing facilities
  • Pharmaceuticals: Cleanroom environments for sterile drug production
  • Data Centers: Server maintenance platforms with ESD-sensitive hardware

6. Leading Manufacturers & Products

ManufacturerRepresentative ProductKey Features
3M8210+ ESD MatTriple-layer design, 10 resistivity, RoHS compliant
HoneywellFM1000 Conductive MatEmbedded carbon grid, 5-year durability guarantee
Desco Industries10350 AlphaMatSelf-healing surface, 10 resistance
StatimatSM-1200HRHigh-temperature resistance up to 150 C

7. Selection Guidelines

  1. Assess ESD sensitivity level of the environment (per IEC 61340-5-1 classification).
  2. Verify compliance with local standards (e.g., UL, CE, NFPA 99).
  3. Consider mechanical stress factors (foot traffic, equipment weight).
  4. Check chemical exposure requirements (cleaning agents, solvents).
  5. Calculate coverage area with 15-20% overlap for grounding continuity.

Case Study

A semiconductor fabrication plant in Taiwan reduced device failure rates by 37% after replacing conventional mats with 3M 8210+ mats, which achieved 95% static charge neutralization within 2 seconds.

8. Industry Trends

  • Nanomaterial Integration: Graphene-enhanced composites for sub-10 resistivity
  • Smart Monitoring: Mats with embedded IoT sensors for real-time resistance tracking
  • Sustainability: Biodegradable PVC alternatives and recyclable conductive polymers
  • Standardization: Harmonization of MIL-STD, IEC, and ESDA guidelines for global manufacturing

Forecasts indicate 8.2% CAGR in the ESD control market through 2030, driven by EV battery production and 5G infrastructure demands.

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