Sensor Cable - Assemblies

Part Number	Description / PDF	Quantity
9457680060 Weidmuller	CONN VALVE PLUG STRAIGHT	0
1210360832 Woodhead - Molex	DIN 8MM DC BLK PUR 0.6M MIC 90	0
1096036 Phoenix Contact	CABLE ASSEMBLY M8 4POS 20M	0
1096035 Phoenix Contact	CABLE ASSEMBLY M8 4POS 15M	0
9457710300 Weidmuller	CONN VALVE PLUG	0
43-12469 CONEC	CONN JUNCTION M12	0
1210501429 Woodhead - Molex	DIN 8MM DC BLK PUR	0
1458444 Phoenix Contact	CABLE	0
1275470300 Weidmuller	SENSOR-ACTUATOR CABLE, M12, 8PO	0
1092920300 Weidmuller	SENSOR-ACTUATOR CABLE, M12, 4POL	20
800000151 Lumberg Automation	VBD 1B-1-2-212/2 M	0
1439667 Phoenix Contact	CABLE	0
1210503221 Woodhead - Molex	CAB452N CEI 3G1X3000 GR	0
1092910150 Weidmuller	SENSOR-ACTUATOR CABLE, M12, 3POL	0
1096037 Phoenix Contact	CABLE ASSEMBLY M8 4POS 40M	0
1857720150 Weidmuller	CONN VALVE PLUG	0
43831 Lumberg Automation	RST 5-3-VBD 1A-1-2-226/5 M	0
1210503399 Woodhead - Molex	CAB451N H03VVF 2X050X2M	80
1415946 Phoenix Contact	SENSOR CABLE 3M	0
600003217 Lumberg Automation	RST 5-3-VB 1A-1-1-226/0,3 M	0

Sensor Cable - Assemblies

1. Overview

Sensor Cable Assemblies are integrated systems that connect sensors to control units, enabling signal transmission and power delivery. These assemblies are critical components in modern industrial automation, healthcare, automotive, and aerospace applications. By converting physical parameters (temperature, pressure, motion) into electrical signals, sensor cables facilitate real-time data acquisition and system feedback, ensuring operational efficiency and safety.

2. Main Types and Functional Classification

Type	Functional Features	Application Examples
Industrial Sensor Cables	High durability, EMI shielding, wide temperature tolerance	Factory automation sensors, PLC connections
Medical Sensor Cables	Biocompatible materials, sterilization resistance, low noise	ECG machines, patient monitors
Automotive Sensor Cables	Vibration resistance, oil/chemical resistance, compact design	Engine control modules, ADAS sensors
Aerospace Sensor Cables	Lightweight, extreme temperature tolerance, high reliability	Flight control systems, avionics

3. Structure and Components

A typical sensor cable assembly consists of:

Conductor: Copper or aluminum cores for signal/power transmission
Insulation Layer: Thermoplastic or elastomer materials (e.g., PVC, TPE) for electrical isolation
Shielding: Braided copper or foil layers to suppress electromagnetic interference
Jacket: Abrasion-resistant polymer coating for mechanical protection
Connectors: Custom interfaces (e.g., M12, USB, circular connectors)

4. Key Technical Specifications

Parameter	Description	Importance
Conductor Material	Copper (standard), Silver-plated (high-frequency)	Determines conductivity and signal integrity
Shielding Type	Braided, foil, or dual-layer	Reduces EMI/RFI interference
Operating Temperature	-55 C to +200 C (varies by material)	Ensures reliability in extreme environments
Water Resistance	IP65 to IP68 ratings	Protects against moisture ingress
Signal Type	Analog (0-10V), Digital (CAN, RS485), or Hybrid	Matches sensor communication protocols
Bend Radius	5x cable diameter (minimum)	Prevents mechanical failure during installation

5. Application Fields

Major industries utilizing sensor cable assemblies include:

Industrial Automation: CNC machines, robotic arms
Healthcare: MRI scanners, wearable monitors
Automotive: Tire pressure sensors, LiDAR systems
Aerospace: Flight data recorders, satellite sensors
Renewable Energy: Wind turbine vibration sensors

6. Leading Manufacturers and Products

Manufacturer	Representative Product	Key Features
TE Connectivity	Deutsch Sensor Cables	Military-grade durability, IP69K rating
Amphenol	High-Speed Data Cables	10Gbps transmission, hybrid power/signal
Belden	Industrial Ethernet Cables	Category 6A, PoE++ support

7. Selection Guidelines

Key considerations when choosing sensor cable assemblies:

Environmental conditions (temperature, moisture, chemical exposure)
Signal transmission requirements (analog/digital, bandwidth)
Mechanical stress (flex life, bending radius)
Regulatory standards (UL, CE, ISO 13485 for medical)
Connector compatibility with existing systems

Example: For underwater robotics, select IP68-rated cables with polyurethane jackets and twisted-pair shielding.

8. Industry Trends

Emerging trends shaping sensor cable assemblies include:

Miniaturization: Micro-coaxial cables for compact medical devices
Wireless Integration: Hybrid cables combining wired/wireless connectivity
Smart Cables: Embedded ICs for self-diagnostics and signal processing
Sustainability: Halogen-free materials and recyclable jackets
5G Compatibility: High-frequency cables supporting 10+ Gbps data rates

These advancements are driven by demands for higher reliability in extreme environments and integration with Industry 4.0 systems.