Sensor Cable - Assemblies

Part Number	Description / PDF	Quantity
1210360799 Woodhead - Molex	CAB452N PUR 3G050X2000 NE	0
BCC04W1 Balluff	CONNECTION=A, DIN-0/180-VALVE CO	0
KDS U-M124WM124A-T2104-006 Leuze	INTERCONNECTION CABLE	35
KD U-M123A-T2105-020 Leuze	CONNECTION CABLE	50
1210502011 Woodhead - Molex	CAB492N PUR 3X20AWG 5M NE	0
1095783 Phoenix Contact	CABLE ASSEMBLY M12 8POS 5M	69
1096030 Phoenix Contact	CABLE ASSEMBLY M12 3POS 15M	64
1210503237 Woodhead - Molex	CAB452N PUR 3G075X5000 BK	96
1210501544 Woodhead - Molex	CAB492N 3G050X3000 PUR V0	0
1095931 Phoenix Contact	CABLE ASSEMBLY M8 4POS 10M	0
9457401000 Weidmuller	CONN VALVE PLUG STRAIGHT	0
1435399 Phoenix Contact	CABLE	0
800000164 Lumberg Automation	VCD 1A-1-3-212/5 M	0
1458347 Phoenix Contact	CABLE	0
1057820150 Weidmuller	SENSOR-ACTUATOR CABLE (ASSEMBLED	0
9457780500 Weidmuller	CONN VALVE PLUG STRAIGHT	0
43895 Lumberg Automation	VBD 1A-1-1-226/10 M	0
1095952 Phoenix Contact	CABLE ASSEMBLY M12 5POS 40M	0
600003348 Lumberg Automation	RST 5-3-VBD 1A-1-1-241/0,6 M	0
1095853 Phoenix Contact	CABLE ASSEMBLY M12 5POS 20M	0

Sensor Cable - Assemblies

1. Overview

Sensor Cable Assemblies are integrated systems that connect sensors to control units, enabling signal transmission and power delivery. These assemblies are critical components in modern industrial automation, healthcare, automotive, and aerospace applications. By converting physical parameters (temperature, pressure, motion) into electrical signals, sensor cables facilitate real-time data acquisition and system feedback, ensuring operational efficiency and safety.

2. Main Types and Functional Classification

Type	Functional Features	Application Examples
Industrial Sensor Cables	High durability, EMI shielding, wide temperature tolerance	Factory automation sensors, PLC connections
Medical Sensor Cables	Biocompatible materials, sterilization resistance, low noise	ECG machines, patient monitors
Automotive Sensor Cables	Vibration resistance, oil/chemical resistance, compact design	Engine control modules, ADAS sensors
Aerospace Sensor Cables	Lightweight, extreme temperature tolerance, high reliability	Flight control systems, avionics

3. Structure and Components

A typical sensor cable assembly consists of:

Conductor: Copper or aluminum cores for signal/power transmission
Insulation Layer: Thermoplastic or elastomer materials (e.g., PVC, TPE) for electrical isolation
Shielding: Braided copper or foil layers to suppress electromagnetic interference
Jacket: Abrasion-resistant polymer coating for mechanical protection
Connectors: Custom interfaces (e.g., M12, USB, circular connectors)

4. Key Technical Specifications

Parameter	Description	Importance
Conductor Material	Copper (standard), Silver-plated (high-frequency)	Determines conductivity and signal integrity
Shielding Type	Braided, foil, or dual-layer	Reduces EMI/RFI interference
Operating Temperature	-55 C to +200 C (varies by material)	Ensures reliability in extreme environments
Water Resistance	IP65 to IP68 ratings	Protects against moisture ingress
Signal Type	Analog (0-10V), Digital (CAN, RS485), or Hybrid	Matches sensor communication protocols
Bend Radius	5x cable diameter (minimum)	Prevents mechanical failure during installation

5. Application Fields

Major industries utilizing sensor cable assemblies include:

Industrial Automation: CNC machines, robotic arms
Healthcare: MRI scanners, wearable monitors
Automotive: Tire pressure sensors, LiDAR systems
Aerospace: Flight data recorders, satellite sensors
Renewable Energy: Wind turbine vibration sensors

6. Leading Manufacturers and Products

Manufacturer	Representative Product	Key Features
TE Connectivity	Deutsch Sensor Cables	Military-grade durability, IP69K rating
Amphenol	High-Speed Data Cables	10Gbps transmission, hybrid power/signal
Belden	Industrial Ethernet Cables	Category 6A, PoE++ support

7. Selection Guidelines

Key considerations when choosing sensor cable assemblies:

Environmental conditions (temperature, moisture, chemical exposure)
Signal transmission requirements (analog/digital, bandwidth)
Mechanical stress (flex life, bending radius)
Regulatory standards (UL, CE, ISO 13485 for medical)
Connector compatibility with existing systems

Example: For underwater robotics, select IP68-rated cables with polyurethane jackets and twisted-pair shielding.

8. Industry Trends

Emerging trends shaping sensor cable assemblies include:

Miniaturization: Micro-coaxial cables for compact medical devices
Wireless Integration: Hybrid cables combining wired/wireless connectivity
Smart Cables: Embedded ICs for self-diagnostics and signal processing
Sustainability: Halogen-free materials and recyclable jackets
5G Compatibility: High-frequency cables supporting 10+ Gbps data rates

These advancements are driven by demands for higher reliability in extreme environments and integration with Industry 4.0 systems.