Optical Sensors - Photoelectric, Industrial

Image Part Number Description / PDF Quantity Rfq
1202540124

1202540124

Woodhead - Molex

SENSOR REFLECTIVE 7M PNP

15

1202540008

1202540008

Woodhead - Molex

SENSOR REFLECTIVE 3M NPN DO

0

1202540054

1202540054

Woodhead - Molex

SENSOR REFLECTIVE 1.2M PNP

0

1202540019

1202540019

Woodhead - Molex

SENSOR REFLECTIVE 120MM NPN LO

0

1202540085

1202540085

Woodhead - Molex

SENSOR THROUGH-BEAM NPN

0

1202540137

1202540137

Woodhead - Molex

SENSOR DIFFUSED PNP

15

1202540125

1202540125

Woodhead - Molex

SENSOR REFLECTIVE 7M NPN

0

1202540023

1202540023

Woodhead - Molex

SENSOR DIFFUSED 1.5M PNP LO

0

1202540140

1202540140

Woodhead - Molex

SENSOR DIFFUSED NPN LO

0

1202540018

1202540018

Woodhead - Molex

SENSOR REFLECTIVE 120MM PNP LO

10

1202540005

1202540005

Woodhead - Molex

SENSOR THROUGH-BEAM NPN

10

1202540037

1202540037

Woodhead - Molex

SENSOR REFLECTIVE 8M NPN

15

1202540107

1202540107

Woodhead - Molex

SENSOR THROUGH-BEAM 10M PNP LO

0

1202540034

1202540034

Woodhead - Molex

SENSOR REFLECTIVE 8M PNP

0

1202540130

1202540130

Woodhead - Molex

SENSOR REFLECTIVE 250MM PNP

15

1202540068

1202540068

Woodhead - Molex

SENSOR DIFFUSED 50MM NPN LO

0

1202540119

1202540119

Woodhead - Molex

SENSOR THROUGH-BEAM 30M NPN

0

1202540072

1202540072

Woodhead - Molex

SENSOR DIFFUSED 20MM NPN LO

0

1202540028

1202540028

Woodhead - Molex

SENSOR THROUGH-BEAM 30M PNP

0

1202540059

1202540059

Woodhead - Molex

SENSOR REFLECTIVE 40MM PNP

0

Optical Sensors - Photoelectric, Industrial

1. Overview

Industrial photoelectric sensors are optoelectronic devices that detect the presence or absence of objects by emitting and receiving light beams. These sensors convert optical signals into electrical signals through photodetection mechanisms, enabling non-contact measurement and control in industrial environments. Their importance lies in enabling automation, improving production efficiency, and ensuring process reliability across various sectors including manufacturing, logistics, and quality control.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Through-Beam SensorsSeparate emitter and receiver units for high detection accuracyConveyor belt object counting
Reflective SensorsSingle unit with reflector for compact installationsPackaging integrity verification
Diffuse SensorsObject-reflective detection without separate reflectorColor contrast detection in sorting systems
Fiber Optic SensorsFlexible light transmission for confined spacesSemiconductor manufacturing equipment
Slot SensorsU-shaped design for precise positional detectionPrinted circuit board alignment systems

3. Structure and Components

Typical construction includes: 1) Light source (LED/Laser diode) emitting specific wavelengths (660nm-950nm) 2) Photodetector (photodiode/CCD array) for signal reception 3) Signal processing circuitry with amplification and threshold detection 4) Protective housing with optical window (IP65-IP69K ratings) 5) Electrical interface (2-wire/3-wire configurations) Advanced models integrate temperature compensation and digital communication protocols (IO-Link).

4. Key Technical Specifications

ParameterSignificance
Detection RangeDetermines maximum operational distance (20mm-50m)
Response TimeMeasures detection speed (10 s-2ms)
AccuracyDefines position detection precision ( 0.02mm)
Environmental ResistanceSpecifies operating conditions (-40 C to +70 C, dust/water protection)
Output TypeIdentifies electrical interface (NPN/PNP, analog/digital)

5. Application Fields

Key industries include: - Automotive Manufacturing: Robotic welding verification - Logistics: Parcel dimension measurement systems - Food Processing: Fill-level detection in transparent containers - Electronics Assembly: Component presence verification - Medical Devices: Lab automation sample tracking Example: In automotive production lines, photoelectric sensors detect door panel alignment with 0.1mm precision at 2m/s conveyor speeds.

6. Leading Manufacturers and Products

ManufacturerCountryRepresentative Product
SiemensGermanyOBT1-16GM300-S91L
OmronJapanE3Z-T61
KeyenceJapanLKG50A-W15T
Pepperl+FuchsGermanyR2000-6
BalluffUSABOS 18M

7. Selection Recommendations

Key considerations: 1. Detection requirements: Distance, object size, and speed 2. Environmental factors: Ambient light, temperature, and contamination 3. Installation constraints: Space limitations and mounting options 4. Output requirements: Digital/analog signal compatibility 5. Cost-benefit analysis: Balancing precision with operational budgets Example: Choose fiber optic sensors for high-temperature furnace applications exceeding 100 C.

8. Industry Trend Analysis

Current development trends include: - Miniaturization through MEMS technology (sensor size reduction by 40% since 2015) - Integration of AI algorithms for adaptive threshold adjustment - Wireless communication capabilities (Bluetooth/Wi-Fi 6 adoption) - Increased sensitivity in visible light spectrum (enhanced color detection) - Growth in safety-rated sensors (SIL2/PLc compliance) Market projections indicate 8.2% CAGR through 2027 driven by Industry 4.0 adoption.

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