Float, Level Sensors

Image Part Number Description / PDF Quantity Rfq
VTI2

VTI2

Carlo Gavazzi

LVL SNSR COND 2 PROBE PTFE

0

28090

28090

Parallax, Inc.

MINI LIQUID LEVEL SENSOR

10

VPB1MPA-1

VPB1MPA-1

Carlo Gavazzi

LVL SNSR OPTICAL POLYS PNP QDC

0

LLF73HNP

LLF73HNP

Sensata Technologies – Cynergy3

FLOAT SWITCH 100VA NYLON NITRILE

0

VP04EP

VP04EP

Carlo Gavazzi

SEN LVL OPTICAL PNP NO

0

LLG710D3L24-005

LLG710D3L24-005

SST Sensing

LIQUID LEVEL SENSOR

0

VPB1MPA

VPB1MPA

Carlo Gavazzi

LVL SNR OPT POLY NIBR PNP CBL

0

VT3

VT3

Carlo Gavazzi

SEN LVL COND 3 PROBE PTFE

0

VPP310

VPP310

Carlo Gavazzi

SEN LVL COND 3 PROBE 1IN PP

0

59630-1-T-01-D

59630-1-T-01-D

Wickmann / Littelfuse

REED SENSOR W/INTEGRAL FLOAT

0

LS03/DL-1A85-PP-500W

LS03/DL-1A85-PP-500W

Standex Electronics

SENSOR LEVEL FLOAT SPST-NO

0

VP04EM

VP04EM

Carlo Gavazzi

SEN LVL OPTICAL MOD NPN NO

0

20017615-01

20017615-01

TE Connectivity Measurement Specialties

VCS-01 LIQUID LEVEL SENSOR

0

VN1

VN1

Carlo Gavazzi

LVL SNSR COND 1 PROBE NYLON

0

LLF43YFP

LLF43YFP

Sensata Technologies – Cynergy3

FLOAT SWITCH 25VA NYLON NITRILE

0

LLC610D3LSH

LLC610D3LSH

SST Sensing

LIQUID LEVEL SENSOR

19

VPB2MPA-1

VPB2MPA-1

Carlo Gavazzi

SEN LVL OPTICAL GLASS NPN

0

RSF26HFP

RSF26HFP

Sensata Technologies – Cynergy3

FLOATSWITCH HORIZ 1A N/C PPS

0

20017612-31

20017612-31

TE Connectivity Measurement Specialties

LDS309-11N LIQUID LEVEL SENSOR

0

VRY2A

VRY2A

Carlo Gavazzi

LVL SNSR CAP NYLON 1 5 IN THD

0

Float, Level Sensors

1. Overview

Float level sensors are electromechanical devices that measure liquid levels using buoyancy principles. They consist of a floating element mechanically linked to a sensing component, providing continuous or point-level detection. These sensors play a critical role in industrial automation, ensuring process efficiency, safety, and resource optimization across sectors like water treatment, energy, and manufacturing.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Magnetic Float SwitchesHermetically sealed contacts activated by float movementWater tanks, fuel storage
Mechanical Lever ArmPhysical linkage translating float motion to potentiometerIndustrial boilers, hydraulic systems
Guided Tube FloatFloat moves along a vertical tube, triggering reed switchesChemical processing, corrosive environments
Optical Float SensorsCombines float mechanism with infrared detectionMedical equipment, cleanrooms

3. Structure and Components

A typical float level sensor comprises: - Float Element: Hollow cylinder made of stainless steel, plastic, or titanium - Guide Mechanism: Rigid rod or cable for vertical movement guidance - Sensing Assembly: Reed switches, potentiometers, or Hall-effect sensors - Enclosure: IP65-rated housing with process connections (NPT, flanges) - Electrical Interface: Terminal block or industrial connectors (M12, etc.) The design ensures reliable operation in media with specific gravity 0.5 and temperatures up to 200 C.

4. Key Technical Specifications

ParameterDescriptionImportance
Measurement Range0.1 10 metersDetermines application suitability
Accuracy 1 3% FSProcess control reliability
Output Signal4 20 mA, 0 10V, SPSTSystem integration capability
Environmental Temp.-40 C to +85 COperational stability
Process Connection1/2" 4" NPT, DINInstallation compatibility
Material CompatibilityPVDF, SS316, EPDMChemical resistance

5. Application Fields

  • Water/Wastewater Treatment: Reservoir level monitoring
  • Oil & Gas: Crude oil storage tank level detection
  • Pharmaceuticals: Reactor vessel fill control
  • Power Generation: Cooling tower water level management
  • Food & Beverage: Syrup level detection in processing tanks

6. Leading Manufacturers and Products

ManufacturerKey ProductFeatures
SiemensFloat Switch Series 8MEATEX-certified, 0.1% repeatability
HoneywellLM Series Level Switches316SS construction, SIL2 rated
TE ConnectivityMini-Level SwitchCompact 6mm diameter design
Endress+HauserProsonic M Float SwitchDual-limit detection with IO-Link

7. Selection Recommendations

Key considerations include: - Media properties (corrosiveness, viscosity, density) - Required measurement range and resolution - Electrical requirements (analog/digital output) - Environmental conditions (vibration, ambient temperature) - Hazardous area classification (ATEX, IECEx) - Maintenance accessibility and calibration frequency

8. Industry Trends

Emerging developments include: - Integration with wireless communication protocols (WirelessHART) - Multiparameter sensors combining level, temperature, and pressure - Self-powered IoT-enabled devices using energy harvesting - Advanced materials for extreme pH environments - Smart diagnostics with predictive maintenance capabilities

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