Float, Level Sensors

Image Part Number Description / PDF Quantity Rfq
ILSEU-GI048-D

ILSEU-GI048-D

Sensata Technologies – Cynergy3

SENSOR PRESSURE 0-48WG 0.5-4.5V

0

LLF44Y100RF

LLF44Y100RF

Sensata Technologies – Cynergy3

FLOAT SWITCH 25VA PP 1M PVC 16/0

0

29131

29131

Parallax, Inc.

SENSOR LIQUID/POWDER LEVEL

0

S285-13

S285-13

COOLANT LEVEL SWITCH 1/4" NPTF

50

TSF76H100DN

TSF76H100DN

Sensata Technologies – Cynergy3

THERMISTOR FLOAT SWITCH PPS 1A

24

LMC110

LMC110

ifm Efector

BINARY LEVEL SENSOR; PNP/NPN; SW

0

RSF124Y030KC

RSF124Y030KC

Sensata Technologies – Cynergy3

MIN HORIZONTAL FLOAT SWITCH M12

4

FM10-SMD09-NCNC

FM10-SMD09-NCNC

SMD Sensors

DUAL SWITCH 12"LONG 1/2" NPT,INT

25

RSF54Y100R1/8

RSF54Y100R1/8

Sensata Technologies – Cynergy3

FLOATSWITCH VERT .6A NO/NC POLY

39

FM10-SMD02-NCNC

FM10-SMD02-NCNC

SMD Sensors

DUAL SWITCH 5" LONG 1/2" NPT,INT

25

TSF86H100D

TSF86H100D

Sensata Technologies – Cynergy3

THERMISTOR FLOAT SWITCH PPS 1A

0

LS02-1A66-S-500W

LS02-1A66-S-500W

Standex Electronics

SENSOR LEVEL FLOAT SPST-NO

0

RSF166A25B100

RSF166A25B100

Sensata Technologies – Cynergy3

DL PNT FLOATSWITCH 127MM TOTAL L

5

RSF66B50B100

RSF66B50B100

Sensata Technologies – Cynergy3

FLOATSWITCH 25VA DUAL VERT 127MM

0

LLF44YFP

LLF44YFP

Sensata Technologies – Cynergy3

FLOAT SWITCH 25VA PP NITRILE

28

SSV66A100E1GP

SSV66A100E1GP

Sensata Technologies – Cynergy3

SWITCH VERT SS G1 MNT

0

SSF212X100-14G

SSF212X100-14G

Sensata Technologies – Cynergy3

HORIZ SS FLOATSW 1/2 EXT MNT

0

LK3123

LK3123

ifm Efector

ELECTRONIC LEVEL SENSOR; PNP/NPN

0

LK1022

LK1022

ifm Efector

ELECTRONIC LEVEL SENSOR; PNP/NPN

0

UM0017

UM0017

Audiowell

ULTRASONIC BOTTOM LEVEL SENSOR

0

Float, Level Sensors

1. Overview

Float level sensors are electromechanical devices that measure liquid levels using buoyancy principles. They consist of a floating element mechanically linked to a sensing component, providing continuous or point-level detection. These sensors play a critical role in industrial automation, ensuring process efficiency, safety, and resource optimization across sectors like water treatment, energy, and manufacturing.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Magnetic Float SwitchesHermetically sealed contacts activated by float movementWater tanks, fuel storage
Mechanical Lever ArmPhysical linkage translating float motion to potentiometerIndustrial boilers, hydraulic systems
Guided Tube FloatFloat moves along a vertical tube, triggering reed switchesChemical processing, corrosive environments
Optical Float SensorsCombines float mechanism with infrared detectionMedical equipment, cleanrooms

3. Structure and Components

A typical float level sensor comprises: - Float Element: Hollow cylinder made of stainless steel, plastic, or titanium - Guide Mechanism: Rigid rod or cable for vertical movement guidance - Sensing Assembly: Reed switches, potentiometers, or Hall-effect sensors - Enclosure: IP65-rated housing with process connections (NPT, flanges) - Electrical Interface: Terminal block or industrial connectors (M12, etc.) The design ensures reliable operation in media with specific gravity 0.5 and temperatures up to 200 C.

4. Key Technical Specifications

ParameterDescriptionImportance
Measurement Range0.1 10 metersDetermines application suitability
Accuracy 1 3% FSProcess control reliability
Output Signal4 20 mA, 0 10V, SPSTSystem integration capability
Environmental Temp.-40 C to +85 COperational stability
Process Connection1/2" 4" NPT, DINInstallation compatibility
Material CompatibilityPVDF, SS316, EPDMChemical resistance

5. Application Fields

  • Water/Wastewater Treatment: Reservoir level monitoring
  • Oil & Gas: Crude oil storage tank level detection
  • Pharmaceuticals: Reactor vessel fill control
  • Power Generation: Cooling tower water level management
  • Food & Beverage: Syrup level detection in processing tanks

6. Leading Manufacturers and Products

ManufacturerKey ProductFeatures
SiemensFloat Switch Series 8MEATEX-certified, 0.1% repeatability
HoneywellLM Series Level Switches316SS construction, SIL2 rated
TE ConnectivityMini-Level SwitchCompact 6mm diameter design
Endress+HauserProsonic M Float SwitchDual-limit detection with IO-Link

7. Selection Recommendations

Key considerations include: - Media properties (corrosiveness, viscosity, density) - Required measurement range and resolution - Electrical requirements (analog/digital output) - Environmental conditions (vibration, ambient temperature) - Hazardous area classification (ATEX, IECEx) - Maintenance accessibility and calibration frequency

8. Industry Trends

Emerging developments include: - Integration with wireless communication protocols (WirelessHART) - Multiparameter sensors combining level, temperature, and pressure - Self-powered IoT-enabled devices using energy harvesting - Advanced materials for extreme pH environments - Smart diagnostics with predictive maintenance capabilities

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