Encoders

Image Part Number Description / PDF Quantity Rfq
REC16K25-205-B

REC16K25-205-B

Nidec Copal Electronics

16MM MANUAL ENCODER, SINGLE SHAF

0

61C22-01-04-02

61C22-01-04-02

Grayhill, Inc.

ROTARY ENCODER OPTICAL 16PPR

3185

01070-631

01070-631

Sensata Technologies – BEI Sensors

ROTARY ENCODER OPTICAL 1024PPR

0

62S15-M0-P

62S15-M0-P

Grayhill, Inc.

ROTARY ENCODER OPTICAL 24PPR

0

702-20-S-7200-R-HV-1-F-1-SX-N-N

702-20-S-7200-R-HV-1-F-1-SX-N-N

Encoder Products Company

2.0" DIA 3/8" DIA. SHAFT SQUARE

10

AMT213G-V

AMT213G-V

CUI Devices

KIT, AMT213G, RS-485, ABSOLUTE E

93

H6-0360-0236-05-A-Y-A-F-A-X

H6-0360-0236-05-A-Y-A-F-A-X

Phoenix America

NON-UNIVERSAL HUB ENCODER KIT

0

505Q-0128-S010

505Q-0128-S010

Electroswitch

ROTARY ENCODER MAGNETIC 128PPR

0

AMT133Q-V

AMT133Q-V

CUI Devices

KIT, AMT133Q, INCREMENTAL ENCODE

17

H6-0512-0000-05-A-N-U-F-B-X

H6-0512-0000-05-A-N-U-F-B-X

Phoenix America

UNIVERSAL HUB ENCODER KIT

0

ACZ11BR4E-15KQA1-20C

ACZ11BR4E-15KQA1-20C

CUI Devices

ROTARY ENCODER INCREMENT 20PPR

0

H9-0500-0156-05-A-N-A-F-A-X

H9-0500-0156-05-A-N-A-F-A-X

Phoenix America

NON-UNIVERSAL HUB ENCODER KIT

40

01002-9260

01002-9260

Sensata Technologies – BEI Sensors

ROTARY ENCODER OPTICAL 500PPR

0

EM14A0D-B24-L064S

EM14A0D-B24-L064S

J.W. Miller / Bourns

ROTARY ENCODER OPTICAL 64PPR

0

H9-0200-0250-05-A-Y-A-F-A-X

H9-0200-0250-05-A-Y-A-F-A-X

Phoenix America

NON-UNIVERSAL HUB ENCODER KIT

40

ECW1D-B24-BC0024L

ECW1D-B24-BC0024L

J.W. Miller / Bourns

ROTARY ENCODER MECHANICAL 24PPR

0

DSM5H06//5G29//02048//GPR020/1J/**03**

DSM5H06//5G29//02048//GPR020/1J/**03**

Sensata Technologies – BEI Sensors

ROTARY ENCODR INCREMENT 2048PPR

0

ACW400-0090-003

ACW400-0090-003

Sensata Technologies – BEI Sensors

ACW4 MOD 11-30V ANALOG RADIAL CA

0

725I-20-S-5000-R-HV-1-F-1-SX-N-N

725I-20-S-5000-R-HV-1-F-1-SX-N-N

Encoder Products Company

SIZE 25 ENCODER 3/8" DIA. SHAFT

10

702-20-S-0200-R-HV-1-F-1-SX-N-N

702-20-S-0200-R-HV-1-F-1-SX-N-N

Encoder Products Company

2.0" DIA 3/8" DIA. SHAFT SQUARE

10

Encoders

1. Overview

Encoders are electro-mechanical devices that convert mechanical motion into digital signals. They play a critical role in measuring position, velocity, and direction in automation systems. By translating physical movement into electrical signals, encoders enable precise control in industrial machinery, robotics, and motion control systems. Their importance continues to grow with advancements in Industry 4.0, smart manufacturing, and autonomous systems.

2. Main Types & Functional Classification

TypeFunctional CharacteristicsApplication Examples
Rotary EncodersMeasure angular position/speed using optical/magnetic sensorsCNC machine spindles, motor feedback systems
Linear EncodersTrack straight-line motion with scale and readheadCoordinate measuring machines, semiconductor manufacturing
Absolute EncodersProvide unique digital position codes at power-onRobot joint positioning, multi-axis systems
Incremental EncodersGenerate pulse trains for relative motion measurementConveyor belts, speed monitoring systems

3. Structure & Components

Typical encoder construction includes: - Housing (metal/plastic for environmental protection) - Shaft/bearing system (precision-machined for rotational stability) - Sensor module (optical code disk with LED/photodetector or magnetic Hall-effect sensors) - Signal processing circuitry (for noise filtering and waveform shaping) - Output interface (push-pull, open-collector, or digital fieldbus)

4. Key Technical Specifications

ParameterImportanceTypical Values
Resolution (PPR)Determines measurement precision100-10,000 PPR
Accuracy (arc-minutes)Indicates position measurement reliability 1 to 20 arc-minutes
Output TypeAffects system compatibilityIncremental: TTL/HTL, Absolute: SSI/CANopen
Environmental RatingDefines operating conditionsIP54-IP69K for dust/water resistance

5. Application Fields

  • Industrial Automation: Machining centers, assembly robots
  • Automotive: Electric power steering systems, transmission control
  • Renewable Energy: Wind turbine blade pitch control
  • Medical: MRI scanner positioning systems
  • Aerospace: Flight control surface monitoring

6. Leading Manufacturers & Products

ManufacturerProduct SeriesKey Features
HeidenhainROC400023-bit absolute rotary encoder with 0.1 m accuracy
OmronE6B2-CWZ6CIncremental encoder with 1000 PPR and IP67 rating
BalluffBML-CRK-P-2Magnetic linear encoder with 1 m resolution
CUI DevicesAMT22Programmable absolute encoder with SPI interface

7. Selection Guidelines

Key considerations include: - Application type (position vs. speed measurement) - Required resolution and mechanical accuracy - Environmental factors (temperature, vibration, contamination) - Output signal compatibility (analog/digital, communication protocol) - Mechanical mounting constraints (shaft size, space limitations) - Cost-performance trade-offs for the specific application

8. Industry Trends

Current trends shaping encoder technology: - Integration with IoT-enabled condition monitoring systems - Development of high-temperature encoders for extreme environments - Miniaturization for medical and aerospace applications - Adoption of wireless signal transmission for mobile equipment - Increasing use of multi-turn absolute encoders without battery backup - Enhanced cybersecurity features for industrial network protocols

Real-world implementation example: In semiconductor manufacturing, Heidenhain's linear encoders with 1 m accuracy enable nanometer-precision wafer positioning during photolithography processes, achieving 99.999% production yield rates.

RFQ BOM Call Skype Email
Top