Resistors-Chassis Mount

Part Number	Description / PDF	Quantity
HSC7533KJ TE Connectivity AMP Connectors	RES CHAS MNT 33K OHM 5% 75W	0
HCF80J68RJ TE Connectivity AMP Connectors	HCF80 75W 68R 5% LEAD	20
THS50150RJ TE Connectivity AMP Connectors	RES CHAS MNT 150 OHM 5% 50W	225
HCF110J680RJ TE Connectivity AMP Connectors	HCF110 100W 680R 5% LEAD	20
HSA501R0F TE Connectivity AMP Connectors	RES CHAS MNT 1 OHM 1% 50W	199
TE600B30RJ TE Connectivity AMP Connectors	TE 600W 30R 5% BRACKET	2
SQBW30470RJFASTON TE Connectivity AMP Connectors	RES CHAS MNT 470 OHM 5% 30W	1012
HSC15033RJ TE Connectivity AMP Connectors	RES CHAS MNT 33 OHM 5% 150W	29
HSA5050KJ TE Connectivity AMP Connectors	RES CHAS MNT 50K OHM 5% 50W	1712
HSA25R11J TE Connectivity AMP Connectors	RES CHAS MNT 0.11 OHM 5% 25W	101
THS25R22J TE Connectivity AMP Connectors	RES CHAS MNT 0.22 OHM 5% 25W	85
HCF216J33RJ TE Connectivity AMP Connectors	HCF216 200W 33R 5% LEAD	10
HSA5150RJ TE Connectivity AMP Connectors	RES CHAS MNT 150 OHM 5% 10W	1570
HSA254K7J TE Connectivity AMP Connectors	RES CHAS MNT 4.7K OHM 5% 25W	1087
HSA502K4J TE Connectivity AMP Connectors	RES CHAS MNT 2.4K OHM 5% 50W	199
TE100B22RJ TE Connectivity AMP Connectors	RES CHAS MNT 22 OHM 5% 100W	19
TE1000B470RJ TE Connectivity AMP Connectors	RES CHAS MNT 470 OHM 5% 1000W	28
THS251K5J TE Connectivity AMP Connectors	RES CHAS MNT 1.5K OHM 5% 25W	9
HSA504R0J TE Connectivity AMP Connectors	RES CHAS MNT 4 OHM 5% 50W	1191
HSC10075RJ TE Connectivity AMP Connectors	RES CHAS MNT 75 OHM 5% 100W	0

Resistors-Chassis Mount

1. Overview

Chassis Mount Resistors are specialized electronic components designed for direct mounting onto equipment chassis or heat sinks. They provide critical functions including current limiting, voltage division, and energy dissipation in high-power applications. Their importance in modern technology lies in enabling thermal management stability and electrical performance in industrial, automotive, and power electronics systems.

2. Major Types and Functional Classification

Type	Functional Features	Application Examples
Wirewound Chassis Mount	High precision, pulse stability, 10-100W power rating	Industrial motor drives, test equipment
Film Type Chassis Mount	Low noise, fast response, 5-50W rating	Communication infrastructure, medical devices
Ceramic Composite Mount	High-temperature resistance, 50-300W rating	EV charging systems, renewable energy inverters

3. Structure and Composition

Typical construction includes:

Aluminum alloy heat-dissipating housing (surface-anodized for insulation)
High-purity ceramic substrate with resistive element (NiCr or TaN)
Multi-layer silicone coating for vibration resistance
Brass/copper alloy mounting terminals (anti-corrosion plated)

Thermal interface materials (TIM) ensure efficient heat transfer to chassis.

4. Key Technical Specifications

Parameter	Importance	Typical Range
Rated Power	Determines thermal handling capacity	5-500W
Resistance Range	Affects current regulation precision	0.1 -100k
Tolerance	Impacts circuit accuracy	0.5% to 5%
Temperature Coefficient	Stability over operating temperature	50-200ppm/ C
Dielectric Strength	Safety insulation performance	1.5-5kV

5. Application Fields

Primary industries include:

Industrial automation (variable frequency drives, PLCs)
Renewable energy (solar inverters, wind turbine converters)
Transportation (EV on-board chargers, railway traction systems)
Telecommunications (base station power amplifiers, data center PSUs)

Case Study: 300W ceramic composite resistors in EV fast chargers enable 15-minute battery charging cycles.

6. Leading Manufacturers and Products

Manufacturer	Representative Product	Key Features
Vishay Precision Group	CPW-100	100W wirewound, 0.1% tolerance
Ohmite Manufacturing	270 series	500W ceramic housing, IP65 rated
Panasonic Electronic	ERJ-P11	Thin-film technology, 100ppm/ C stability

7. Selection Guidelines

Key considerations:

Calculate required power derating (70% of max rating recommended)
Match resistance value with system voltage/current requirements
Evaluate thermal interface compatibility with chassis
Consider environmental factors (humidity, vibration, ambient temperature)
Budget allocation: High-reliability models may cost 2-3 standard versions

8. Industry Trends Analysis

Current development trends include:

Nano-ceramic materials enabling 40% smaller form factors
Integrated temperature sensing resistors for smart power systems
Graphene-enhanced thermal coatings improving heat dissipation by 25%
Automotive-grade models supporting 150 C operating temperatures
Industry 4.0 compatibility with IoT-enabled resistance monitoring

Market projections indicate 8.7% CAGR through 2030 driven by EV and 5G infrastructure demands.