Resistors-Chassis Mount

Image	Part Number	Description / PDF	Quantity	Rfq
	PBX100R00A VPG Foil	PBX100R00A 5 PPM	0
	PCYR20000B VPG Foil	PCYR2000B 2.5 PPM	0
	Y011947K0000T9L VPG Foil	RES CHAS MNT 47K OHM 0.01% 7W	0
	PCY5R0000B VPG Foil	PCY5R000B 2.5 PPM	0
	Y0027150R000B0L VPG Foil	RES CHAS MNT 150 OHM 0.1% 7W	0
	PCY3R0000D VPG Foil	PCY3R0000D 2.5 PPM	0
	Y0027100R000T0L VPG Foil	RES CHAS MNT 100 OHM 0.01% 7W	0
	PSBWR0010F VPG Foil	PSBWR0010F 15 PPM SHUNT	0
	Y00261K00000B9L VPG Foil	RES CHAS MNT 1K OHM 0.1% 5W	0
	PSBXR2000B VPG Foil	PSBXR2000B 5 PPM SHUNT	0
	PBX4K0000A VPG Foil	PBX4K0000A 5 PPM	0
	PCXR10000J VPG Foil	PCXR10000J 5 PPM	0
	Y011920K0000T9L VPG Foil	RES CHAS MNT 20K OHM 0.01% 7W	0
	PSBWR0020F VPG Foil	PSBWR0020F 15 PPM SHUNT	0
	Y011850K0000T9L VPG Foil	RES CHAS MNT 50K OHM 0.01% 5W	0
	PBX400R00A VPG Foil	PBX400R00A 5 PPM	0
	Y002750K0000T9L VPG Foil	RES CHAS MNT 50K OHM 0.1% 7W	0
	Y00275K60000B0L VPG Foil	RES CHAS MNT 5.6K OHM 0.1% 7W	0
	Y00261R00000F0L VPG Foil	RES CHAS MNT 1 OHM 1% 5W	0
	PCY10R000B VPG Foil	PCY10R000B 2.5 PPM	0

Resistors-Chassis Mount

1. Overview

Chassis Mount Resistors are specialized electronic components designed for direct mounting onto equipment chassis or heat sinks. They provide critical functions including current limiting, voltage division, and energy dissipation in high-power applications. Their importance in modern technology lies in enabling thermal management stability and electrical performance in industrial, automotive, and power electronics systems.

2. Major Types and Functional Classification

Type	Functional Features	Application Examples
Wirewound Chassis Mount	High precision, pulse stability, 10-100W power rating	Industrial motor drives, test equipment
Film Type Chassis Mount	Low noise, fast response, 5-50W rating	Communication infrastructure, medical devices
Ceramic Composite Mount	High-temperature resistance, 50-300W rating	EV charging systems, renewable energy inverters

3. Structure and Composition

Typical construction includes:

Aluminum alloy heat-dissipating housing (surface-anodized for insulation)
High-purity ceramic substrate with resistive element (NiCr or TaN)
Multi-layer silicone coating for vibration resistance
Brass/copper alloy mounting terminals (anti-corrosion plated)

Thermal interface materials (TIM) ensure efficient heat transfer to chassis.

4. Key Technical Specifications

Parameter	Importance	Typical Range
Rated Power	Determines thermal handling capacity	5-500W
Resistance Range	Affects current regulation precision	0.1 -100k
Tolerance	Impacts circuit accuracy	0.5% to 5%
Temperature Coefficient	Stability over operating temperature	50-200ppm/ C
Dielectric Strength	Safety insulation performance	1.5-5kV

5. Application Fields

Primary industries include:

Industrial automation (variable frequency drives, PLCs)
Renewable energy (solar inverters, wind turbine converters)
Transportation (EV on-board chargers, railway traction systems)
Telecommunications (base station power amplifiers, data center PSUs)

Case Study: 300W ceramic composite resistors in EV fast chargers enable 15-minute battery charging cycles.

6. Leading Manufacturers and Products

Manufacturer	Representative Product	Key Features
Vishay Precision Group	CPW-100	100W wirewound, 0.1% tolerance
Ohmite Manufacturing	270 series	500W ceramic housing, IP65 rated
Panasonic Electronic	ERJ-P11	Thin-film technology, 100ppm/ C stability

7. Selection Guidelines

Key considerations:

Calculate required power derating (70% of max rating recommended)
Match resistance value with system voltage/current requirements
Evaluate thermal interface compatibility with chassis
Consider environmental factors (humidity, vibration, ambient temperature)
Budget allocation: High-reliability models may cost 2-3 standard versions

8. Industry Trends Analysis

Current development trends include:

Nano-ceramic materials enabling 40% smaller form factors
Integrated temperature sensing resistors for smart power systems
Graphene-enhanced thermal coatings improving heat dissipation by 25%
Automotive-grade models supporting 150 C operating temperatures
Industry 4.0 compatibility with IoT-enabled resistance monitoring

Market projections indicate 8.7% CAGR through 2030 driven by EV and 5G infrastructure demands.