Chip Resistors-Surface Mount

Image	Part Number	Description / PDF	Quantity
	RP42525R0050GTTR Elco (AVX)	RES SMD 50 OHM 2% 20W 2525	0
	RP42010R0025GTBK-50 Elco (AVX)	RES SMD 25 OHM 2% 10W 2010	0
	RP93737T0050GTTR Elco (AVX)	RES SMD 50 OHM 2% 40W 3737	0
$UBR0402B35R7FZTR\500$	UBR0402B35R7FZTR\500 Elco (AVX)	0402, 35.7 OHM	441
$UBR0402B430FZTR\500$	UBR0402B430FZTR\500 Elco (AVX)	0402, 43 OHM	445
	RP92525T0050GTTR Elco (AVX)	RES SMD 50 OHM 2% 20W 2525	0
	RP43737R0100GTTR Elco (AVX)	RES SMD 100 OHM 2% 40W 3737	0
	RP93725T0050GTTR Elco (AVX)	RES SMD 50 OHM 2% 30W 3725	0
$UBR0402B101FZTR\500$	UBR0402B101FZTR\500 Elco (AVX)	0402, 100 OHM	317
$UBR0402B201FZTR\500$	UBR0402B201FZTR\500 Elco (AVX)	0402, 200 OHM	122
	RP92010T0050GTTR Elco (AVX)	RES SMD 50 OHM 2% 10W 2010	0
	RP42525R0100GTTR Elco (AVX)	RES SMD 100 OHM 2% 20W 2525	366
$UBR0402B250FZTR\500$	UBR0402B250FZTR\500 Elco (AVX)	0402, 25 OHM	3007
	RP52010R0200GTBK-50 Elco (AVX)	RES SMD 200 OHM 2% 4W 2010	0
$UBR0402B500FZTR\500$	UBR0402B500FZTR\500 Elco (AVX)	0402, 50 OHM	0
	RP43737R0050GTTR Elco (AVX)	RES SMD 50 OHM 2% 40W 3737	0
	HR01E500J7W Elco (AVX)	PMC RESISTORS	0
	RP42010R0050GTTR Elco (AVX)	RESISTIVE PROD	0
	RP42010R0100GTTR Elco (AVX)	RES SMD	0

Chip Resistors-Surface Mount

1. Overview

Surface Mount Chip Resistors (SMD Resistors) are passive electronic components designed to limit current flow and divide voltages in printed circuit boards (PCBs). As key elements in Surface Mount Technology (SMT), they enable high-density PCB layouts and automated manufacturing. Their miniaturized footprint and reliability make them essential for modern electronics, including smartphones, automotive systems, and industrial equipment.

2. Main Types and Functional Classification

Type	Functional Characteristics	Application Examples
Thick Film Resistors	Cost-effective, standard tolerance ( 1%-5%), power ratings up to 1W	Consumer electronics, power supplies
Thin Film Resistors	High precision ( 0.01%), low noise, stable temperature coefficients	Medical devices, precision instrumentation
Power Resistors	High power dissipation (up to 3W), robust thermal management	Motor drives, EV battery management systems
Network Resistors	Multiple resistors in single package, matched temperature coefficients	Digital circuits, memory modules
Wirewound Resistors	High inductance, precise low-resistance values	Audio amplifiers, industrial control systems

3. Structure and Composition

Typical SMD resistors consist of: - Ceramic substrate (Alumina, 96% Al₂O₃) - Resistive layer (Ruthenium oxide for thick film, Nichrome for thin film) - Termination electrodes (Ni/Sn or Ag/Pd metallization) - Protective coating (Epoxy or glass encapsulation) Standard packages follow EIA dimensions (e.g., 0402, 0603, 0805).

4. Key Technical Specifications

Parameter	Description	Importance
Resistance Range	1 to 10M (film), 0.1 to 100k (power)	Determines current control capability
Tolerance	0.01% (precision) to 5% (general)	Impacts circuit accuracy
Power Rating	0.05W to 3W @ 70 C	Defines thermal dissipation limits
TCR	5ppm/ C (thin film) to 200ppm/ C	Affects stability over temperature
Operating Temp	-55 C to +155 C	Defines environmental reliability
Voltage Coefficient	<0.1ppm/V	Ensures voltage stability

5. Application Fields

Consumer Electronics: Smartphones, wearables, IoT devices
Automotive: ADAS sensors, battery management systems, ECUs
Industrial: PLCs, motor drives, power converters
Telecom: 5G base stations, optical transceivers
Medical: Diagnostic equipment, implantable devices

6. Leading Manufacturers and Products

Manufacturer	Representative Series	Key Features
Yageo	CRCW Series	0.05W-1W, 0.1% tolerance
Vishay	CRCWE Series	Thin film, TCR 25ppm/ C
ROHM	MCR Series	Power resistors up to 2W
Ohmite	PWR Series	High-power 3W devices
Bourns	CRCU Series	Network resistors with 8-element arrays

7. Selection Recommendations

Consider: - Required resistance tolerance and power rating - Operating temperature range (automotive needs -40 C to +125 C) - Package size constraints (e.g., 0402 for mobile devices) - Long-term stability requirements (medical applications prefer thin film) - Cost vs. performance trade-offs (consumer vs. industrial use) Example: For smartphone power management, select 0603 thick film resistors with 1% tolerance and 125 C rating.

8. Industry Trends

Key trends include: - Miniaturization: Development of 0201 and 01005 packages - Higher precision: Sub-0.01% tolerance thin film resistors - Enhanced thermal management: New materials for power densities >1W/mm - Automotive growth: AEC-Q200 qualified parts for EVs - Smart manufacturing: AI-driven resistor selection tools - Sustainability: Lead-free and halogen-free material adoption