Power Relays, Over 2 Amps

Image Part Number Description / PDF Quantity Rfq
55.33.8.110.0000

55.33.8.110.0000

Finder Relays, Inc.

RLY 3PDT 10A 110V AC

0

39.11.0.006.0060

39.11.0.006.0060

Finder Relays, Inc.

EMR MASTER BASIC SPDT

0

60.12.8.120.0054

60.12.8.120.0054

Finder Relays, Inc.

RLY GP DPDT 10A 120VAC

0

55.34.9.012.0080

55.34.9.012.0080

Finder Relays, Inc.

RLY 4PDT 7A 12V DC

0

62.82.8.240.0000

62.82.8.240.0000

Finder Relays, Inc.

RLY PWR DPDT 15A 240VAC

0

40.52.9.012.5000

40.52.9.012.5000

Finder Relays, Inc.

RLY GEN PURP DPDT 8A 12VDC

0

62.33.9.125.4360

62.33.9.125.4360

Finder Relays, Inc.

RLY PWR 3PST-NO 15A 125VDC

0

55.34.8.120.0030

55.34.8.120.0030

Finder Relays, Inc.

RLY 4PDT 7A 120V AC

0

46.61.8.240.0054

46.61.8.240.0054

Finder Relays, Inc.

RLY SPDT 16A 240V AC

0

60.12.8.006.0040

60.12.8.006.0040

Finder Relays, Inc.

RLY GP DPDT 10A 6VAC

0

38.51.8.240.0060

38.51.8.240.0060

Finder Relays, Inc.

INTERFACE MOD SPDT 6A 240VAC

0

40.51.9.012.2300

40.51.9.012.2300

Finder Relays, Inc.

RLY GEN PURP SPST-NO 10A 12VDC

0

40.31.8.230.0300

40.31.8.230.0300

Finder Relays, Inc.

RLY GEN PURP SPST-NO 10A 230VAC

0

55.14.9.024.5000

55.14.9.024.5000

Finder Relays, Inc.

RLY PCB 4PDT 7A 24V DC

0

62.33.9.024.4360

62.33.9.024.4360

Finder Relays, Inc.

RLY PWR 3PST-NO 15A 24VDC

0

55.32.9.012.0000

55.32.9.012.0000

Finder Relays, Inc.

RLY DPDT 10A 12V DC

0

46.61.8.240.0040

46.61.8.240.0040

Finder Relays, Inc.

RLY SPDT 16A 240V AC

0

62.33.8.230.0030

62.33.8.230.0030

Finder Relays, Inc.

RLY PWR 3PDT 15A 230VAC

0

38.51.0.125.0060

38.51.0.125.0060

Finder Relays, Inc.

RELAY SPDT 6A 125V AC/DC

892

60.13.8.230.5254

60.13.8.230.5254

Finder Relays, Inc.

RLY GP 3PDT 10A 230VAC

0

Power Relays, Over 2 Amps

1. Overview

Power relays with switching capabilities over 2 amps are electromechanical or solid-state devices designed to control high-current electrical circuits through low-power signals. These components play a critical role in modern automation systems, industrial machinery, and energy management solutions by enabling safe and reliable control of heavy loads. Their importance stems from their ability to isolate control circuits from high-power circuits, ensuring operational safety and system longevity in demanding applications.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Electromagnetic RelaysMechanical switching via magnetic coil activation, typical current range 2-20AIndustrial machinery control systems
Solid-State Relays (SSR)Semiconductor-based switching with zero-noise operation, 2-100A capacityTemperature control in manufacturing equipment
High-Power RelaysHeavy-duty contacts with reinforced insulation, 10-100A+ ratingsElectric vehicle charging stations
PCB Mount RelaysMiniaturized designs for printed circuit board integration, 2-15ASmart home automation systems
Panel Mount RelaysRail-mountable industrial grade units with visual contact indicatorsFactory automation control panels

3. Structure and Components

Standard power relays above 2A typically consist of: - Electromagnetic System: Copper coil wound around laminated iron core - Contact Assembly: Silver alloy contacts (AgSnO2 or AgCdO) with arc suppression - Magnetic Circuit: Optimized flux path design with magnetic shielding - Encapsulation: Flame-retardant thermoplastic housing (UL94 V-0 rated) - Terminals: Screw-type or quick-connect terminals (250V/16A rating minimum)

4. Key Technical Specifications

ParameterTypical RangeImportance
Rated Current2-100ADetermines load handling capability
Switching Voltage5-600V AC/DCDefines circuit compatibility
Coil Voltage3-250VAffects control circuit design
Contact MaterialAgSnO2, AgCdOImpacts wear resistance and contact resistance
Electrical Life10^5 - 10^6 operationsDictates maintenance intervals
Mounting TypePCB, Panel, DIN RailImpacts system integration
Operating Temp-40 C to +85 CDefines environmental tolerance

5. Application Fields

Key industries utilizing these relays include: - Industrial Automation: PLC-controlled assembly lines, CNC machines - Energy Systems: Smart grid relays, solar inverters - Transportation: EV battery management, railway signaling - Building Systems: HVAC control, emergency lighting - Consumer Electronics: High-power home appliances

Case Study: In automotive production lines, 30A power relays control robotic arm actuators, with solid-state variants managing precise welding current switching.

6. Leading Manufacturers and Products

ManufacturerProduct SeriesKey Features
OmronMY2 AC-DC10A rating, LED status indicator, 5kV isolation
Schneider ElectricLC1D099-32A adjustable range, 660V withstand voltage
TE ConnectivityPotter & Brumfield80A high-power relays with silver contacts
Siemens3RT10Industrial SSRs with 0.1ms response time
Phoenix ContactPSR-SCPPlug-in power relays with diagnostic LEDs

7. Selection Recommendations

Key selection criteria: - Load Type: Resistive vs. inductive loads require different derating factors (inductive loads need 20-30% capacity margin) - Environmental Factors: Humidity, vibration, and temperature extremes affect reliability - Switching Frequency: High-cycle applications (>1000 ops/hr) require silver-palladium contacts - Agency Approvals: Check for UL, CSA, or IEC certifications - Installation Space: PCB size constraints vs. panel-mount accessibility

Recommendation: For 12V DC motor control in outdoor equipment, select a sealed 15A relay with IP67 rating and gold-plated contacts.

8. Industry Trends

Emerging developments include: - Miniaturization: 30% size reduction in 5A relays (2020-2023) - Smart Integration: Relays with embedded IoT communication modules - Energy Efficiency: Coil power consumption below 0.2W for 10A relays - Material Innovation: Cadmium-free contact materials (EU RoHS compliance) - Hybrid Solutions: Electromechanical relays with integrated solid-state pre-switching - Predictive Maintenance: Relays with built-in wear-out sensors and lifetime monitoring

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