Panel Indicators, Pilot Lights

Part Number	Description / PDF	Quantity
6303603304F Dialight	30MM DOM GN 12VDC W/TERM	20
6563306304F Dialight	LED 1/2" DOME YLW 28VDC TERM	85
5581201007F Dialight	LED PANEL IND YLW DIFF SNAP-IN	0
6161332130F Dialight	LED PANEL MNT 16MM YELLOW 12VDC	112
5563506304F Dialight	LED PNL MT 1" 72V WT DOME RED	0
6201303304F Dialight	8MM FLT PMI YLW 12 VDC W/TERMS	233
5580201001F Dialight	LED PANEL IND GRN DIFF SNAP-IN	3466
6541104103F Dialight	1/2" FLT SNAP RD 24VDC W/LEADS	409
6561123304F Dialight	1/2" FLT R/G 12VDC W/TERM	50
5592201007F Dialight	LED PANEL GRN DIFF SNAP-IN 14"LD	1818
5596201007F Dialight	LED 5MM GREEN CLR PANEL MOUNT	67
6091112130F Dialight	LED PNL MT 9MM 12V CHROME RED	347425
5580202001F Dialight	LED PANEL IND GRN DIFF SNAP-IN	1019
5583201007F Dialight	IND SNAP-IN PANEL MNT YLW/GREEN	2043
5088738504 Dialight	DATALAMP HOLDER COLLAR TURRET	567
5590202003F Dialight	LED PANEL GRN DIFF 5V SNAP 6"LD	712
6091222330F Dialight	LED 9MM PMI G 12V BLK HS W GASKT	0
6781432224F Dialight	8MM HB/B PMI-6VDC	59
6571902103F Dialight	LED 17.46MM ORANGE DIFF PNL MNT	64
5561604314F Dialight	LED 1" GRN PMI 24V CLR FLAT LEN	0

Panel Indicators, Pilot Lights

1. Overview

Panel indicators and pilot lights are optoelectronic devices that provide visual status feedback in electrical and electronic systems. These components convert electrical signals into light outputs, enabling operators to monitor equipment conditions at a glance. Their importance spans across industrial automation, consumer electronics, transportation, and medical devices, where reliable visual indication ensures operational safety, efficiency, and user interaction.

2. Major Types and Functional Classification

Type	Functional Features	Application Examples
LED Panel Indicators	Low power consumption, long lifespan, instant response	Industrial control panels, HVAC systems
Lamp-based Pilot Lights	High brightness, compatibility with AC/DC circuits	Machinery status indication, heavy-duty equipment
Combined Indicator/Switch	Integrated illumination with manual control	Emergency stop circuits, control desks
Multi-color Indicators	Programmable color outputs for status differentiation	Network routers, medical diagnostic equipment
Remote Indicators	Separate light source and panel module	Automotive dashboards, aerospace control systems

3. Structure and Components

Typical construction includes:

Light Source: LED chips or filament bulbs with specific color/wavelength
Housing: Thermoplastic or metal body with mounting threads (e.g., M20, NPT)
Optical System: Diffused or focused lens for uniform light distribution
Electrical Interface: Screw terminals, PCB pins, or quick-connect terminals
Sealing Elements: Rubber gaskets for IP65+ protection ratings

4. Key Technical Specifications

Parameter	Significance
Operating Voltage Range	Determines compatibility with control circuits (3-480V AC/DC)
Luminous Intensity (cd)	Affects visibility in different lighting conditions
Color Wavelength (nm)	Standardizes visual coding (e.g., 630nm red for warnings)
MTBF (Hours)	Indicates reliability (LED: 50,000-100,000 hours)
IP Rating	Defines environmental protection level
Response Time (ms)	Critical for real-time status monitoring

5. Application Areas

Industrial: CNC machines, PLC control cabinets, factory automation
Transportation: Locomotive control panels, aircraft avionics
Medical: Patient monitors, imaging equipment status indicators
Consumer: Home appliance power indicators, audio equipment
Energy: Solar inverters, smart grid monitoring systems

6. Leading Manufacturers and Products

Manufacturer	Representative Product	Key Features
Phoenix Contact	ILLINOX series	Modular design, IP69K rating
Omron	XLDC12E-4AH	Ultra-compact LED indicator with 100,000-hour lifespan
Siemens	8WA1000 series	Multi-voltage capability (24-415V AC/DC)
Eaton	Pilot Lights H45K	Shock-resistant filament lamps for heavy-duty use
TE Connectivity	CapLED	Capacitive touch-enabled indicator

7. Selection Recommendations

Key considerations:

Environmental factors: Temperature range (-40 C to +85 C), vibration levels
Electrical compatibility: Voltage matching and circuit type (AC/DC)
Visibility requirements: Ambient light conditions and viewing distance
Certification needs: UL, CE, RoHS compliance for regulatory environments
Mechanical specifications: Panel cutout size (commonly 16/22/30mm)

Example: Selecting an IP67-rated LED indicator with 24V DC operation for a food processing plant's washdown area.

Industry Trends

Emerging developments include:

Integration with IoT systems for smart status monitoring
Miniaturization for high-density panel designs
RGB-LED technology for dynamic color coding
Energy harvesting indicators for self-powered operation
Enhanced durability coatings for extreme environments