Panel Indicators, Pilot Lights

Part Number	Description / PDF	Quantity
5590103001F Dialight	LED PANEL RED DIFF 12V SNAP-IN	865
6061111110F Dialight	LED PNL IND 6MM RED 5MA PROTRUD	325
6571804303F Dialight	LED 17.46MM BLUE DIFF PANEL MNT	0
6561002304F Dialight	1/2" FLT WHT 5VDC W/TERM	10
6561105304F Dialight	LED 1/2" FLAT RED 120AC/DC TERM	72
6091212330F Dialight	LED 9MM GREEN PMI W GASKET	0
5563504324F Dialight	LED 1" DOME RED PMI 24V C1D2	10
6081331110F Dialight	LED PNL IND 8MM YLW LOCKWASH/NUT	0
5580101001F Dialight	LED PANEL IND RED DIFF SNAP-IN	708
5571422203F Dialight	LED PNL MT BI-COLOR RED/BLUE 5V	8
6563355303F Dialight	LED PNL IND OR 120V IP67/NEMA 4X	50
6161332120F Dialight	LED PANEL MNT 16MM YELLOW 6VDC	0
6561202303F Dialight	1/2" FLT GN 5VDC W/LEAD	166
6563305304F Dialight	LED 1/2" DOME YLW 120AC/DC TERM	100
5561609314F Dialight	LED 1" GRN PMI 230V CLR FLAT LEN	0
6563108304F Dialight	1/2" DOM RD 37.5VDC W/TERM	60
6572902303F Dialight	LED 17.46MM ORANGE DIFF PNL MNT	0
6221103304F Dialight	22MM FLTPMI RED 3VDC W/TERM	92
6792225342F Dialight	9MM HG/G PMI-24VDC W/O-RING	36
6791422334F Dialight	9MM HB/B PMI-12VDC W/O-RING	981

Panel Indicators, Pilot Lights

1. Overview

Panel indicators and pilot lights are optoelectronic devices that provide visual status feedback in electrical and electronic systems. These components convert electrical signals into light outputs, enabling operators to monitor equipment conditions at a glance. Their importance spans across industrial automation, consumer electronics, transportation, and medical devices, where reliable visual indication ensures operational safety, efficiency, and user interaction.

2. Major Types and Functional Classification

Type	Functional Features	Application Examples
LED Panel Indicators	Low power consumption, long lifespan, instant response	Industrial control panels, HVAC systems
Lamp-based Pilot Lights	High brightness, compatibility with AC/DC circuits	Machinery status indication, heavy-duty equipment
Combined Indicator/Switch	Integrated illumination with manual control	Emergency stop circuits, control desks
Multi-color Indicators	Programmable color outputs for status differentiation	Network routers, medical diagnostic equipment
Remote Indicators	Separate light source and panel module	Automotive dashboards, aerospace control systems

3. Structure and Components

Typical construction includes:

Light Source: LED chips or filament bulbs with specific color/wavelength
Housing: Thermoplastic or metal body with mounting threads (e.g., M20, NPT)
Optical System: Diffused or focused lens for uniform light distribution
Electrical Interface: Screw terminals, PCB pins, or quick-connect terminals
Sealing Elements: Rubber gaskets for IP65+ protection ratings

4. Key Technical Specifications

Parameter	Significance
Operating Voltage Range	Determines compatibility with control circuits (3-480V AC/DC)
Luminous Intensity (cd)	Affects visibility in different lighting conditions
Color Wavelength (nm)	Standardizes visual coding (e.g., 630nm red for warnings)
MTBF (Hours)	Indicates reliability (LED: 50,000-100,000 hours)
IP Rating	Defines environmental protection level
Response Time (ms)	Critical for real-time status monitoring

5. Application Areas

Industrial: CNC machines, PLC control cabinets, factory automation
Transportation: Locomotive control panels, aircraft avionics
Medical: Patient monitors, imaging equipment status indicators
Consumer: Home appliance power indicators, audio equipment
Energy: Solar inverters, smart grid monitoring systems

6. Leading Manufacturers and Products

Manufacturer	Representative Product	Key Features
Phoenix Contact	ILLINOX series	Modular design, IP69K rating
Omron	XLDC12E-4AH	Ultra-compact LED indicator with 100,000-hour lifespan
Siemens	8WA1000 series	Multi-voltage capability (24-415V AC/DC)
Eaton	Pilot Lights H45K	Shock-resistant filament lamps for heavy-duty use
TE Connectivity	CapLED	Capacitive touch-enabled indicator

7. Selection Recommendations

Key considerations:

Environmental factors: Temperature range (-40 C to +85 C), vibration levels
Electrical compatibility: Voltage matching and circuit type (AC/DC)
Visibility requirements: Ambient light conditions and viewing distance
Certification needs: UL, CE, RoHS compliance for regulatory environments
Mechanical specifications: Panel cutout size (commonly 16/22/30mm)

Example: Selecting an IP67-rated LED indicator with 24V DC operation for a food processing plant's washdown area.

Industry Trends

Emerging developments include:

Integration with IoT systems for smart status monitoring
Miniaturization for high-density panel designs
RGB-LED technology for dynamic color coding
Energy harvesting indicators for self-powered operation
Enhanced durability coatings for extreme environments