Motors - AC, DC

Image Part Number Description / PDF Quantity Rfq
80891007

80891007

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MOTOR 828900 GEARBOX RAD10 - BAS

0

80624016

80624016

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MOTOR 82620 GEARBOX RE2 RATIO 32

0

80643002

80643002

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MOTOR 82640 GEARBOX RE1 RATIO 13

0

89800009

89800009

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US SHAFT - MOTOR 898000 - 12V 40

0

80149629

80149629

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GEARMOTOR 12-32V DRIVE TNI21 I

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80189732

80189732

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MOTOR 100W 12-32VDC DRIVE TNI21

0

82642034

82642034

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MOTOR 82640 GEARBOX GDR RATIO 13

0

80527009

80527009

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MOTOR 82520 250RPM 220-230V 50HZ

0

80891001

80891001

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MOTOR 828900 GEARBOX RAD10 - BAS

0

80141018

80141018

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GEARMOTOR 12-32V DRIVE TNI21 I

0

82524002

82524002

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MOTOR 82520 250RPM GEARBOX OVOID

0

80289711

80289711

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SERVOMOTOR 12-32V DRIVE TNI21

0

82334736

82334736

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MOTOR 82330 GEARBOX OVOIDE 30 RP

0

89891010

89891010

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MOTOR 898900 - 48V 3800RPM GEARB

0

82304036

82304036

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MOTOR 82340 24V 50HZ GEARBOX DOU

0

89830014

89830014

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US SHAFT - MOTOR 898300 - 24V 36

0

80813005

80813005

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MOTOR 828100 GEARBOX RE1 - BASE=

0

82800320

82800320

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MOTOR 24VDC 3000RPM SP141

0

82344655

82344655

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MOTOR 82340 GEARBOX OVOID 1 RPM

0

80817002

80817002

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MOTOR 828100 GEARBOX RC65 - BASE

0

Motors - AC, DC

1. Overview

AC and DC motors are electromechanical devices that convert electrical energy into mechanical motion. AC motors operate on alternating current and rely on electromagnetic induction, while DC motors use direct current and commutator-based commutation. These motors form the backbone of modern industrial automation, transportation systems, and consumer electronics, enabling precise control of motion in applications ranging from factory automation to household appliances.

2. Major Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
AC Induction MotorsSelf-starting, rugged construction, variable speed via frequency controlConveyor belts, pumps, HVAC systems
DC Brushed MotorsSimple speed control via voltage adjustment, carbon brushes for commutationPower tools, automotive actuators
Brushless DC MotorsElectronic commutation, high efficiency, low maintenanceDrones, electric vehicles, CNC machines
Servo MotorsPosition control with feedback loops, high torque-to-inertia ratioRobotics, camera gimbals, packaging machines
Stepper MotorsDiscrete angular movements, open-loop position control3D printers, textile machines, medical scanners

3. Structure and Components

Typical motor components include:

  • Stator: Stationary magnetic field component with windings
  • Rotor: Rotating assembly with conductive bars (AC) or armature coils (DC)
  • Bearings: Support shaft rotation with minimal friction
  • Commutator/Brushes: In DC motors, for current direction switching
  • Enclosure: Protects internal components and provides mounting features
  • Shaft: Transmits mechanical power to load

4. Key Technical Specifications

ParameterDescriptionImportance
Power Rating (kW/HP)Maximum continuous mechanical outputDetermines load capacity
RPMNo-load rotational speed at rated voltage/frequencyMatches motor to application speed
Torque (Nm)Rotational force capabilityCrucial for acceleration and load handling
Efficiency (%)Electrical to mechanical energy conversion rateAffects operating costs and heat generation
Ingress Protection (IP)Environmental protection ratingDetermines suitability for harsh environments
Duty CycleOperating time vs. rest periodPrevents overheating in cyclic operations

5. Application Fields

  • Industrial: CNC machining centers, automated guided vehicles
  • Consumer: Washing machines, electric fans, power windows
  • Medical: MRI scanners, infusion pumps, surgical robots
  • Transportation: Electric vehicle propulsion, locomotive traction
  • Renewables: Wind turbine generators, solar tracking systems

6. Leading Manufacturers and Products

ManufacturerProduct SeriesKey Features
SiemensSIMOTICS M-1SM1High-efficiency IE4 motor, IP65 protection
ABBACS880 Servo DriveMulti-axis coordination, dynamic response
Maxon MotorEC-i40 BrushlessSlotless design, 40mm diameter
PortescapDisc Magnet MotorsHigh torque-to-inertia ratio
Yaskawa ElectricMP Series Servos24-bit absolute encoder, vibration suppression

7. Selection Guidelines

  1. Calculate required torque and speed using load dynamics
  2. Assess environmental conditions (temperature, humidity, dust)
  3. Choose between AC/DC based on power supply availability
  4. Consider control requirements (position/velocity accuracy)
  5. Evaluate maintenance requirements and lifecycle costs
  6. Verify mounting dimensions and shaft compatibility
  7. Check compliance with industry standards (IEC, NEMA)

8. Industry Trends

Current developments include:

  • Increased adoption of IoT-enabled "smart" motors with condition monitoring
  • Integration with AI-based predictive maintenance systems
  • Development of high-torque density motors for electric vehicles
  • Advancements in wide bandgap semiconductor drives (SiC/GaN)
  • Miniaturization for portable medical and robotics applications
  • Focus on IE5 ultra-premium efficiency standards compliance

Actual Case: In a semiconductor manufacturing plant, replacing standard AC motors with high-precision brushless DC motors in wafer handling systems reduced positioning errors by 60% while decreasing energy consumption by 25% through optimized drive algorithms.

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