Motors - AC, DC

Image Part Number Description / PDF Quantity Rfq
80141022

80141022

Crouzet

GEARMOTOR 800 RPM 12-32V

0

82344775

82344775

Crouzet

GEARMOTOR 2 RPM 230V

0

89830011

89830011

Crouzet

STANDARD MOTOR 2850 RPM 12V

4

89830012

89830012

Crouzet

STANDARD MOTOR 3000 RPM 24V

0

80141015

80141015

Crouzet

GEARMOTOR 75 RPM 12-48V SMI21

3

82861010

82861010

Crouzet

GEARMOTOR 54 RPM 12V

0

8981A104

8981A104

Crouzet

GEARMOTOR 336 RPM 12V

4

8981A105

8981A105

Crouzet

GEARMOTOR 65 RPM 12V

4

82869013

82869013

Crouzet

GEARMOTOR 27 RPM 24V

31

80281014

80281014

Crouzet

GEARMOTOR 108 RPM 12-32V TNI21

0

8981A106

8981A106

Crouzet

GEARMOTOR 9.5 RPM 12V

0

89810908

89810908

Crouzet

STANDARD MOTOR 2920 RPM 24V

0

82334877

82334877

Crouzet

MOTOR 82330 GEARBOX OVOID 10 RPM

0

8981A101

8981A101

Crouzet

GEARMOTOR 338.5 RPM 24V

1

8985A105

8985A105

Crouzet

GEARMOTOR 67 RPM 12V

0

82869014

82869014

Crouzet

GEARMOTOR 13 RPM 24V

0

82861018

82861018

Crouzet

GEARMOTOR 108 RPM 24V

134

82344778

82344778

Crouzet

GEARMOTOR 1 RPM 230V

32

80141025

80141025

Crouzet

GEARMOTOR 133 RPM 12-32V

0

82720001

82720001

Crouzet

STANDARD MOTOR 3500 RPM 12V

53

Motors - AC, DC

1. Overview

AC and DC motors are electromechanical devices that convert electrical energy into mechanical motion. AC motors operate on alternating current and rely on electromagnetic induction, while DC motors use direct current and commutator-based commutation. These motors form the backbone of modern industrial automation, transportation systems, and consumer electronics, enabling precise control of motion in applications ranging from factory automation to household appliances.

2. Major Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
AC Induction MotorsSelf-starting, rugged construction, variable speed via frequency controlConveyor belts, pumps, HVAC systems
DC Brushed MotorsSimple speed control via voltage adjustment, carbon brushes for commutationPower tools, automotive actuators
Brushless DC MotorsElectronic commutation, high efficiency, low maintenanceDrones, electric vehicles, CNC machines
Servo MotorsPosition control with feedback loops, high torque-to-inertia ratioRobotics, camera gimbals, packaging machines
Stepper MotorsDiscrete angular movements, open-loop position control3D printers, textile machines, medical scanners

3. Structure and Components

Typical motor components include:

  • Stator: Stationary magnetic field component with windings
  • Rotor: Rotating assembly with conductive bars (AC) or armature coils (DC)
  • Bearings: Support shaft rotation with minimal friction
  • Commutator/Brushes: In DC motors, for current direction switching
  • Enclosure: Protects internal components and provides mounting features
  • Shaft: Transmits mechanical power to load

4. Key Technical Specifications

ParameterDescriptionImportance
Power Rating (kW/HP)Maximum continuous mechanical outputDetermines load capacity
RPMNo-load rotational speed at rated voltage/frequencyMatches motor to application speed
Torque (Nm)Rotational force capabilityCrucial for acceleration and load handling
Efficiency (%)Electrical to mechanical energy conversion rateAffects operating costs and heat generation
Ingress Protection (IP)Environmental protection ratingDetermines suitability for harsh environments
Duty CycleOperating time vs. rest periodPrevents overheating in cyclic operations

5. Application Fields

  • Industrial: CNC machining centers, automated guided vehicles
  • Consumer: Washing machines, electric fans, power windows
  • Medical: MRI scanners, infusion pumps, surgical robots
  • Transportation: Electric vehicle propulsion, locomotive traction
  • Renewables: Wind turbine generators, solar tracking systems

6. Leading Manufacturers and Products

ManufacturerProduct SeriesKey Features
SiemensSIMOTICS M-1SM1High-efficiency IE4 motor, IP65 protection
ABBACS880 Servo DriveMulti-axis coordination, dynamic response
Maxon MotorEC-i40 BrushlessSlotless design, 40mm diameter
PortescapDisc Magnet MotorsHigh torque-to-inertia ratio
Yaskawa ElectricMP Series Servos24-bit absolute encoder, vibration suppression

7. Selection Guidelines

  1. Calculate required torque and speed using load dynamics
  2. Assess environmental conditions (temperature, humidity, dust)
  3. Choose between AC/DC based on power supply availability
  4. Consider control requirements (position/velocity accuracy)
  5. Evaluate maintenance requirements and lifecycle costs
  6. Verify mounting dimensions and shaft compatibility
  7. Check compliance with industry standards (IEC, NEMA)

8. Industry Trends

Current developments include:

  • Increased adoption of IoT-enabled "smart" motors with condition monitoring
  • Integration with AI-based predictive maintenance systems
  • Development of high-torque density motors for electric vehicles
  • Advancements in wide bandgap semiconductor drives (SiC/GaN)
  • Miniaturization for portable medical and robotics applications
  • Focus on IE5 ultra-premium efficiency standards compliance

Actual Case: In a semiconductor manufacturing plant, replacing standard AC motors with high-precision brushless DC motors in wafer handling systems reduced positioning errors by 60% while decreasing energy consumption by 25% through optimized drive algorithms.

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