Motors - AC, DC

Image Part Number Description / PDF Quantity Rfq
82867007

82867007

Crouzet

MOTOR 82860 GEARBOX RC65 - BASE

0

82524007

82524007

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MOTOR 82520 250RPM GEARBOX OVOID

0

82802509

82802509

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MOTOR 828000 GEARBOX DOUBLE GDR

0

82304008

82304008

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MOTOR 82340 230V 50HZ GEARBOX DO

0

80281020

80281020

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GEARMOTOR 12-48V DRIVE SMI21

0

80149519

80149519

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GEARMOTOR 12-32V DRIVE TNI21 I

0

89810009

89810009

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US SHAFT -MOTOR 898100 - 12V 400

0

80180505

80180505

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MOTOR 80W WITH HALL EFFECTS (420

0

80189720

80189720

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MOTOR 100W 12-32VDC DRIVE TNI21

0

82510001

82510001

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MOTOR 230/50 250RPM PAL 9

0

82540032

82540032

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MOTOR 82540 300RPM - V=24 HZ=60

0

82810015

82810015

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MOTOR 828100 - BASE=3000 - 24VDC

0

82524424

82524424

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MOTOR 825204 375RPM GEARBOX OVOI

0

82842002

82842002

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MOTOR 82840 GEARBOX RPT5 (SHORT)

0

82340174

82340174

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MOTOR 82340 24/48V 50HZ CCW

0

80141012

80141012

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GEARMOTOR 12-48V DRIVE SMI21 G

0

8983B112

8983B112

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MOTOR 898300 - 24V 3600RPM - EMC

0

80149503

80149503

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GEARMOTOR 3100 RPM 24V 45W

0

89891012

89891012

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MOTOR 898900 - 48V 3800RPM GEARB

0

80807017

80807017

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GEARMOTOR 5.2 RPM 12V

0

Motors - AC, DC

1. Overview

AC and DC motors are electromechanical devices that convert electrical energy into mechanical motion. AC motors operate on alternating current and rely on electromagnetic induction, while DC motors use direct current and commutator-based commutation. These motors form the backbone of modern industrial automation, transportation systems, and consumer electronics, enabling precise control of motion in applications ranging from factory automation to household appliances.

2. Major Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
AC Induction MotorsSelf-starting, rugged construction, variable speed via frequency controlConveyor belts, pumps, HVAC systems
DC Brushed MotorsSimple speed control via voltage adjustment, carbon brushes for commutationPower tools, automotive actuators
Brushless DC MotorsElectronic commutation, high efficiency, low maintenanceDrones, electric vehicles, CNC machines
Servo MotorsPosition control with feedback loops, high torque-to-inertia ratioRobotics, camera gimbals, packaging machines
Stepper MotorsDiscrete angular movements, open-loop position control3D printers, textile machines, medical scanners

3. Structure and Components

Typical motor components include:

  • Stator: Stationary magnetic field component with windings
  • Rotor: Rotating assembly with conductive bars (AC) or armature coils (DC)
  • Bearings: Support shaft rotation with minimal friction
  • Commutator/Brushes: In DC motors, for current direction switching
  • Enclosure: Protects internal components and provides mounting features
  • Shaft: Transmits mechanical power to load

4. Key Technical Specifications

ParameterDescriptionImportance
Power Rating (kW/HP)Maximum continuous mechanical outputDetermines load capacity
RPMNo-load rotational speed at rated voltage/frequencyMatches motor to application speed
Torque (Nm)Rotational force capabilityCrucial for acceleration and load handling
Efficiency (%)Electrical to mechanical energy conversion rateAffects operating costs and heat generation
Ingress Protection (IP)Environmental protection ratingDetermines suitability for harsh environments
Duty CycleOperating time vs. rest periodPrevents overheating in cyclic operations

5. Application Fields

  • Industrial: CNC machining centers, automated guided vehicles
  • Consumer: Washing machines, electric fans, power windows
  • Medical: MRI scanners, infusion pumps, surgical robots
  • Transportation: Electric vehicle propulsion, locomotive traction
  • Renewables: Wind turbine generators, solar tracking systems

6. Leading Manufacturers and Products

ManufacturerProduct SeriesKey Features
SiemensSIMOTICS M-1SM1High-efficiency IE4 motor, IP65 protection
ABBACS880 Servo DriveMulti-axis coordination, dynamic response
Maxon MotorEC-i40 BrushlessSlotless design, 40mm diameter
PortescapDisc Magnet MotorsHigh torque-to-inertia ratio
Yaskawa ElectricMP Series Servos24-bit absolute encoder, vibration suppression

7. Selection Guidelines

  1. Calculate required torque and speed using load dynamics
  2. Assess environmental conditions (temperature, humidity, dust)
  3. Choose between AC/DC based on power supply availability
  4. Consider control requirements (position/velocity accuracy)
  5. Evaluate maintenance requirements and lifecycle costs
  6. Verify mounting dimensions and shaft compatibility
  7. Check compliance with industry standards (IEC, NEMA)

8. Industry Trends

Current developments include:

  • Increased adoption of IoT-enabled "smart" motors with condition monitoring
  • Integration with AI-based predictive maintenance systems
  • Development of high-torque density motors for electric vehicles
  • Advancements in wide bandgap semiconductor drives (SiC/GaN)
  • Miniaturization for portable medical and robotics applications
  • Focus on IE5 ultra-premium efficiency standards compliance

Actual Case: In a semiconductor manufacturing plant, replacing standard AC motors with high-precision brushless DC motors in wafer handling systems reduced positioning errors by 60% while decreasing energy consumption by 25% through optimized drive algorithms.

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