Bobbins (Coil Formers), Mounts, Hardware

Image Part Number Description / PDF Quantity Rfq
9677453508

9677453508

Fair-Rite Products Corp.

77 BOBBIN 3PC. ASSEMBLY COATED

0

B66301B1006T002

B66301B1006T002

TDK EPCOS

BOBBIN COIL FORMER E 6.3

0

9677453509

9677453509

Fair-Rite Products Corp.

77 BOBBIN 3PC. ASSEMBLY

0

B66302A2000X000

B66302A2000X000

TDK EPCOS

PLASTIC COVER CAP E 8.8

7073

B65822F1008T002X

B65822F1008T002X

TDK EPCOS

BOBBIN COIL FORMER RM 5

345

B65808N1004D002

B65808N1004D002

TDK EPCOS

BOBBIN COIL FORMER RM 6

708

B66424X1012D001

B66424X1012D001

TDK EPCOS

COIL FORMER EFD30 SUMIKON PM 963

0

B65806N1105D001

B65806N1105D001

TDK EPCOS

COIL FORMER RM5 SUMIKON PM 9630

336

B65820D2005X000

B65820D2005X000

TDK EPCOS

INSULATING WASHER RM7 MAKROFOL F

1658

B65804B6010T002

B65804B6010T002

TDK EPCOS

BOBBIN COIL FORMER RM 4

1640

B65840N1106T001

B65840N1106T001

TDK EPCOS

BOBBIN COIL FORMER EP 7

0

B65808N1108D002

B65808N1108D002

TDK EPCOS

COIL FORMER RM6 SUMIKON PM 9630

489

B65524C1004T001

B65524C1004T001

TDK EPCOS

BOBBIN COIL FORMER P 9 X 5

0

CPH-E19/8/5-1S-8PD-Z

CPH-E19/8/5-1S-8PD-Z

FERROXCUBE

COIL FORMER HORIZONTAL

900

B65804N1105D001

B65804N1105D001

TDK EPCOS

BOBBIN RM4 SUMIKON PM 9630

0

B65808S1108D002

B65808S1108D002

TDK EPCOS

BOBBIN COIL FORMER RM 6

0

B65808P1006D001

B65808P1006D001

TDK EPCOS

BOBBIN COIL FORMER RM 6

0

CPHS-EP13-1S-10P-Z

CPHS-EP13-1S-10P-Z

FERROXCUBE

COIL FORMER HORIZONTAL SMD

0

B65806P1008D001

B65806P1008D001

TDK EPCOS

BOBBIN COIL FORMER RM 5

0

B65814B5000X000

B65814B5000X000

TDK EPCOS

INSULATING WASHER RM 10

0

Bobbins (Coil Formers), Mounts, Hardware

1. Overview

Bobbins (coil formers), mounts, and hardware are critical mechanical components in magnetic devices. Bobbins serve as structural supports for wound coils in transformers and inductors, while mounts/hardware ensure mechanical stability and electrical connectivity. These components enable precise winding alignment, thermal management, and electromagnetic interference (EMI) control, playing a vital role in power electronics, automotive systems, and industrial equipment.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Transformer BobbinsProvide winding support with insulation barriersSwitch-mode power supplies (SMPS), AC/DC converters
Inductor Coil FormersEnable precise winding geometry for inductance controlDC/DC converters, EMI filters
PCB MountsSecure components to printed circuit boardsTelecom equipment, automotive ECUs
Core ClampsMechanical fixation for ferrite/powder coresHigh-frequency transformers, PFC circuits

3. Structure and Composition

Typical bobbin structures include:

  • Central core with winding windows
  • Insulation barriers (e.g., UL-certified materials)
  • Termination options: PCB pins, wire terminals
  • Thermal vias for heat dissipation

Mounts/hardware feature:

  • Anti-vibration rubber
  • Corrosion-resistant platings (nickel, zinc)
  • Adjustable positioning brackets

4. Key Technical Specifications

ParameterImportance
Temperature Resistance (130-200 C)Determines thermal stability and lifespan
Dielectric Strength (>2kV)Ensures safety isolation between windings
Dimensional Tolerance ( 0.05mm)Impacts winding machine compatibility
Tensile Strength (>50MPa)Prevents mechanical deformation under load
Surface Resistivity (10^12 )Prevents leakage current paths

5. Application Fields

  • Power Electronics: 5G base station PSUs, solar inverters
  • Automotive: On-board chargers (OBC), 48V DC/DC converters
  • Industrial: CNC machine power supplies, motor drives
  • Consumer: Fast chargers, LED drivers

6. Leading Manufacturers

ManufacturerRepresentative Products
TDK-LambdaCompact PCB-mount bobbin series for telecom
Sumec CorporationHigh-temp composite coil formers
Eaton ElectronicsVibration-resistant inductor mounts
Fastron ICCustomizable toroidal core hardware kits

7. Selection Guidelines

Key considerations:

  • Material compatibility with expected operating temperatures
  • Dimensional matching to core geometries (ETD, PQ, RM types)
  • Vibration resistance for automotive applications
  • RoHS compliance for environmental regulations
  • Cost optimization through standard vs. customized designs

Case Study: Electric vehicle chargers use high-temperature bobbins (UL 1557 recognized) to withstand 150 C continuous operation.

8. Industry Trends

Emerging developments include:

  • Miniaturization through liquid crystal polymer (LCP) materials
  • Integrated cooling channels in bobbin designs
  • Smart mounts with embedded temperature sensors
  • Increased adoption of 3D-printed custom hardware

Market drivers: Electrification of transportation, 5G infrastructure deployment, and energy-efficient appliance standards.

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