Controllers - PLC Modules

Image Part Number Description / PDF Quantity Rfq
DSPZR000

DSPZR000

Red Lion

DATA STORAGE MODULE 24V

0

TPET-P2POR2

TPET-P2POR2

ICP DAS USA Inc.

COMPACT ETHERNET REMOTE I/O DAQ

30

DVP06SN11R

DVP06SN11R

Delta Electronics

PROGRAMMABLE LOGIC CTRL 0/6R DC

3

M-7041

M-7041

ICP DAS USA Inc.

MODBUS RTU RS-485 REMOTE I/O DAQ

30

I-7017C

I-7017C

ICP DAS USA Inc.

RS-485 REMOTE I/O DAQ MODULE: 8-

30

CAN-2054D

CAN-2054D

ICP DAS USA Inc.

DEVICENET SLAVE I/O MODULE: 8 CH

30

CJ1W-EIP21

CJ1W-EIP21

Omron Automation & Safety Services

COMMUNICATIONS MODULE

0

HMC7-MIO-08

HMC7-MIO-08

Maple Systems

I/O EXPANSION MODULE, 4 AI, 2 AO

0

2701085

2701085

Phoenix Contact

I/O MODULE 6 DIG 4 SOLID ST 24V

167

I-7053_FG

I-7053_FG

ICP DAS USA Inc.

RS-485 REMOTE I/O DAQ MODULE: 16

30

NX-PC0020

NX-PC0020

Omron Automation & Safety Services

SENSOR PWR DISTRIBUTION MODULE

0

CRT1-DA02

CRT1-DA02

Omron Automation & Safety Services

OUTPUT MODULE 2 ANALOG

2

I-7063AD

I-7063AD

ICP DAS USA Inc.

RS-485 REMOTE I/O DAQ MODULE: I-

30

R200 DO 08 011

R200 DO 08 011

GP Systems GmbH

DO MODULE, 24VDC, 0.5A, 8 CHANNE

5

AFP7XY64D2T

AFP7XY64D2T

Panasonic

I/O MODULE 32 DIG 32 SOLID ST

23

ET-2268

ET-2268

ICP DAS USA Inc.

IP BASED DUAL ETHERNET PORT REMO

30

I-7024R

I-7024R

ICP DAS USA Inc.

RS-485 REMOTE I/O DAQ MODULE: 4

30

SRT2-ID16T-1

SRT2-ID16T-1

Omron Automation & Safety Services

INPUT MODULE 16 DIGITAL 24V

1

CJ1W-OA201

CJ1W-OA201

Omron Automation & Safety Services

OUTPUT MODULE 8 SOLID STATE

0

2688417

2688417

Phoenix Contact

TEMP CONTROL MODULE 9 ANALOG

13

Controllers - PLC Modules

1. Overview

Programmable Logic Controller (PLC) modules are core components of industrial automation systems. They are digital computers designed for real-time control of manufacturing processes, machinery, and production lines. By processing inputs from sensors and outputs to actuators, PLC modules enable precise logic control, sequence control, and data handling. Their reliability, flexibility, and scalability make them critical in modern industries for optimizing efficiency, reducing downtime, and ensuring safe operations.

2. Major Types and Functional Classification

TypeFunctional FeaturesApplication Examples
CPU ModulesCentral processing units for executing control logic and managing system tasksAssembly line control systems
Input/Output (I/O) ModulesDigital/analog signal acquisition and output controlTemperature monitoring in chemical plants
Communication ModulesSupport industrial protocols (Ethernet/IP, Profibus, Modbus)Connecting to SCADA systems
Power Supply ModulesConvert AC/DC power for system operationStable power for factory automation
Special Function ModulesHigh-speed counters, positioning control, or temperature compensationPrecision motion control in robotics

3. Structure and Components

A typical PLC module consists of: - Enclosure: Industrial-grade housing with IP protection rating - Circuit Boards: Multi-layer PCB with embedded processors and memory - I/O Terminals: Screw/clamp connectors for field device integration - Backplane Interfaces: For module interconnection and data exchange - Heat Dissipation Elements: Aluminum heat sinks or cooling fans - Power Management Circuitry: Overload and surge protection

4. Key Technical Specifications

ParameterDescriptionImportance
Processing Speed0.01-10 s per instructionDetermines real-time response capability
I/O Capacity8-2048 points per moduleDefines system scalability
Communication ProtocolsEthernet/IP, PROFINET, CANopenEnables industrial network integration
Operating Temperature-20 C to 70 CAffects reliability in harsh environments
Power Consumption5-50 W per moduleImpacts system energy efficiency
Programming StandardsIEC 61131-3 compliant languagesEnsures software compatibility

5. Application Fields

  • Manufacturing: CNC machine control, conveyor systems
  • Energy: Power plant turbine control, grid automation
  • Automotive: Robotic welding cells, paint shop automation
  • Food & Beverage: Hygienic process control systems
  • Building Automation: HVAC control, elevators

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
SiemensSIMATIC S7-15000.01 s processing speed, PROFINET interface
Rockwell AutomationControlLogix 5580Integrated motion control, 4GB memory
Mitsubishi ElectricFx5 SeriesCompact design, built-in USB programming
Schneider ElectricModicon M580Web-server based configuration, Ethernet/IP
OmronCP1LOnboard analog I/O, pulse output

7. Selection Recommendations

Key considerations for PLC module selection:

  • Application Requirements: Match processing speed and I/O density to task complexity
  • Expansion Capability: Choose modular systems for future scalability
  • Environmental Conditions: Consider temperature range and vibration resistance
  • Network Compatibility: Ensure protocol matching with existing systems
  • Total Cost of Ownership: Factor in programming costs and maintenance requirements
  • Vendor Support: Evaluate technical documentation and service network

8. Industry Trends Analysis

Current trends shaping PLC module development include: - Industrial IoT Integration: Embedded connectivity for predictive maintenance - Edge Computing: Local data processing with AI capabilities - Cybersecurity Enhancement: Built-in protection against network attacks - Modular Design: Hot-swappable components for minimal downtime - Energy Efficiency: Low-power processors for sustainable manufacturing - Cloud Connectivity: Direct integration with enterprise-level systems

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