Controllers - PLC Modules

Image Part Number Description / PDF Quantity Rfq
CPM2C-16EDC

CPM2C-16EDC

Omron Automation & Safety Services

INPUT MODULE 16 DIGITAL 24V

2

AS00SCM-A

AS00SCM-A

Delta Electronics

AS300 COMMUNICATION EXTENSION MO

0

R200G CU 00 061

R200G CU 00 061

GP Systems GmbH

INDUSTRIAL PROTOCOL CONVERTER-GA

2

PET-7024

PET-7024

ICP DAS USA Inc.

MODBUS TCP POE REMOTE I/O DAQ MO

30

88970233

88970233

Crouzet

I/O MOD 8 DIG 6 RELAY 100-240V

0

GRT1-AD2

GRT1-AD2

Omron Automation & Safety Services

INPUT MODULE 2 ANALOG 24V

2

I-7080

I-7080

ICP DAS USA Inc.

RS-485 REMOTE I/O DAQ MODULE: 2

30

2862013

2862013

Phoenix Contact

OUTPUT MODULE 16 SOLID STATE 24V

0

021620-B

021620-B

HMS Networks

CAN MOD FOR SIMATIC S7-1200

5

M-7061

M-7061

ICP DAS USA Inc.

MODBUS RTU REMOTE I/O DAQ MODULE

30

2702499

2702499

Phoenix Contact

INLINE ECO, TEMPERATURE MEASUREM

3

2861535

2861535

Phoenix Contact

POWER SUPPLY MODULE 230V

0

TM-P3R3

TM-P3R3

ICP DAS USA Inc.

COMPACT MODBUS RTU REMOTE I/O DA

30

2861917

2861917

Phoenix Contact

INPUT MODULE 1 DIGITAL 120V

525

PFN-2055

PFN-2055

ICP DAS USA Inc.

PROFINET I/O MODULE (ISOLATED 8-

30

ECAT-2024

ECAT-2024

ICP DAS USA Inc.

ETHERCAT SLAVE I/O MODULE WITH I

30

CJ2M-MD211

CJ2M-MD211

Omron Automation & Safety Services

I/O MODULE 10 DIGITAL 6 PULSE

110

AFPX-E30P

AFPX-E30P

Panasonic

I/O MOD 16 DIG 14 SS 100-240V

0

I-7041P

I-7041P

ICP DAS USA Inc.

RS-485 REMOTE I/O DAQ MODULE: 14

30

M-2018-16

M-2018-16

ICP DAS USA Inc.

RS-485 REMOTE I/O DAQ MODULE: 16

30

Controllers - PLC Modules

1. Overview

Programmable Logic Controller (PLC) modules are core components of industrial automation systems. They are digital computers designed for real-time control of manufacturing processes, machinery, and production lines. By processing inputs from sensors and outputs to actuators, PLC modules enable precise logic control, sequence control, and data handling. Their reliability, flexibility, and scalability make them critical in modern industries for optimizing efficiency, reducing downtime, and ensuring safe operations.

2. Major Types and Functional Classification

TypeFunctional FeaturesApplication Examples
CPU ModulesCentral processing units for executing control logic and managing system tasksAssembly line control systems
Input/Output (I/O) ModulesDigital/analog signal acquisition and output controlTemperature monitoring in chemical plants
Communication ModulesSupport industrial protocols (Ethernet/IP, Profibus, Modbus)Connecting to SCADA systems
Power Supply ModulesConvert AC/DC power for system operationStable power for factory automation
Special Function ModulesHigh-speed counters, positioning control, or temperature compensationPrecision motion control in robotics

3. Structure and Components

A typical PLC module consists of: - Enclosure: Industrial-grade housing with IP protection rating - Circuit Boards: Multi-layer PCB with embedded processors and memory - I/O Terminals: Screw/clamp connectors for field device integration - Backplane Interfaces: For module interconnection and data exchange - Heat Dissipation Elements: Aluminum heat sinks or cooling fans - Power Management Circuitry: Overload and surge protection

4. Key Technical Specifications

ParameterDescriptionImportance
Processing Speed0.01-10 s per instructionDetermines real-time response capability
I/O Capacity8-2048 points per moduleDefines system scalability
Communication ProtocolsEthernet/IP, PROFINET, CANopenEnables industrial network integration
Operating Temperature-20 C to 70 CAffects reliability in harsh environments
Power Consumption5-50 W per moduleImpacts system energy efficiency
Programming StandardsIEC 61131-3 compliant languagesEnsures software compatibility

5. Application Fields

  • Manufacturing: CNC machine control, conveyor systems
  • Energy: Power plant turbine control, grid automation
  • Automotive: Robotic welding cells, paint shop automation
  • Food & Beverage: Hygienic process control systems
  • Building Automation: HVAC control, elevators

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
SiemensSIMATIC S7-15000.01 s processing speed, PROFINET interface
Rockwell AutomationControlLogix 5580Integrated motion control, 4GB memory
Mitsubishi ElectricFx5 SeriesCompact design, built-in USB programming
Schneider ElectricModicon M580Web-server based configuration, Ethernet/IP
OmronCP1LOnboard analog I/O, pulse output

7. Selection Recommendations

Key considerations for PLC module selection:

  • Application Requirements: Match processing speed and I/O density to task complexity
  • Expansion Capability: Choose modular systems for future scalability
  • Environmental Conditions: Consider temperature range and vibration resistance
  • Network Compatibility: Ensure protocol matching with existing systems
  • Total Cost of Ownership: Factor in programming costs and maintenance requirements
  • Vendor Support: Evaluate technical documentation and service network

8. Industry Trends Analysis

Current trends shaping PLC module development include: - Industrial IoT Integration: Embedded connectivity for predictive maintenance - Edge Computing: Local data processing with AI capabilities - Cybersecurity Enhancement: Built-in protection against network attacks - Modular Design: Hot-swappable components for minimal downtime - Energy Efficiency: Low-power processors for sustainable manufacturing - Cloud Connectivity: Direct integration with enterprise-level systems

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