ample-chip ample-chip
RFQ
BOM

Controllers - Cable Assemblies

Image Part Number Description / PDF Quantity Rfq
7789284030

7789284030

Weidmuller

CABLE ASSEMBLY INTERFACE 9.84'

0
7789732005

7789732005

Weidmuller

CABLE ASSEMBLY INTERFACE 16.4'

0
7789315020

7789315020

Weidmuller

CABLE ASSEMBLY INTERFACE 6.56'

0
7789657015

7789657015

Weidmuller

CABLE ASSEMBLY INTERFACE 4.9'

0
7789669050

7789669050

Weidmuller

CABLE ASSEMBLY INTERFACE 16.4'

0
7789048020

7789048020

Weidmuller

CABLE ASSEMBLY INTERFACE 6.56'

0
7789288020

7789288020

Weidmuller

CABLE ASSEMBLY INTERFACE 6.56'

0
7789045015

7789045015

Weidmuller

CABLE ASSEMBLY INTERFACE 4.9'

0
7789656030

7789656030

Weidmuller

CABLE ASSEMBLY INTERFACE 9.84'

0
7789887050

7789887050

Weidmuller

C300-32B-320B-2S-M14-05

0
7789058020

7789058020

Weidmuller

CABLE ASSEMBLY INTERFACE 6.56'

0
8335900300

8335900300

Weidmuller

CABLE ASSEMBLY INTERFACE 9.84'

0
7789309050

7789309050

Weidmuller

CABLE ASSEMBLY INTERFACE 16.4'

0
7789849010

7789849010

Weidmuller

CABLE ASSEMBLY INTERFACE 3.28'

0
998124

998124

Weidmuller

CABLE ASSEMBLY OUTPUT 3.28'

0
7789677050

7789677050

Weidmuller

CABLE ASSEMBLY INTERFACE 16.4'

0
7789039015

7789039015

Weidmuller

CABLE ASSEMBLY INTERFACE 4.9'

0
7789284015

7789284015

Weidmuller

CABLE ASSEMBLY INTERFACE 4.9'

0
996644

996644

Weidmuller

CABLE ASSEMBLY INPUT 6.56'

0
7789677020

7789677020

Weidmuller

CABLE ASSEMBLY INTERFACE 6.56'

0

Controllers - Cable Assemblies

1. Overview

Controller cable assemblies are pre-assembled wiring systems designed to connect industrial controllers (e.g., PLCs, HMIs, and drives) to sensors, actuators, and other equipment. They ensure reliable transmission of electrical power, signals, and data in complex automation systems. These assemblies are critical for maintaining operational efficiency, reducing downtime, and enabling scalable industrial solutions in sectors like manufacturing, energy, and transportation.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Power CablesHigh current capacity, durable insulation for electrical power transmissionMotors, pumps, compressors
Signal CablesLow-voltage transmission, noise-resistant for data integritySensors, encoders, proximity switches
Shielded CablesEMI/RFI protection via metallic shielding layersPLCs, CNC machines, robotic arms
Industrial Ethernet CablesHigh-speed data transfer, protocols like PROFINET or EtherCATNetworked automation systems, IIoT devices

3. Structure and Components

A typical cable assembly comprises:

  • Conductors: Annealed copper or aluminum for conductivity
  • Insulation: Thermoplastic (PVC), cross-linked polyethylene (XLPE) for dielectric strength
  • Shielding: Braided copper, foil, or served tape to block interference
  • Jacket: Flame-retardant, abrasion-resistant materials (e.g., PUR, TPE)
  • Connectors: M12, RJ45, or custom interfaces with IP ratings (e.g., IP67)

4. Key Technical Specifications

ParameterImportance
Conductor Cross-Section (mm )Determines current-carrying capacity
Shielding Efficiency (dB)Measures EMI/RFI noise reduction
Temperature Range (-40 C to +125 C)Defines operational stability in harsh environments
Bending Cycle LifespanIndicates durability in dynamic applications
Voltage Rating (300V/500V/1000V)Ensures electrical safety compliance

5. Application Fields

Major industries include:

  • Manufacturing (CNC machines, conveyor belts)
  • Energy (wind turbines, grid automation)
  • Automotive (robotic welding cells, assembly lines)
  • Food & Beverage (washdown-resistant cables for hygiene zones)

6. Leading Manufacturers and Products

ManufacturerRepresentative Product
TE ConnectivityMULTI-CON Industrial Cable Assemblies
Phoenix ContactUC-POWER and UC-SIGNAL series
MolexBrad Industrial Ethernet Cables
LEONI AGCustomized hybrid power-data cables

7. Selection Guidelines

Key considerations:

  • Environmental factors: Temperature, humidity, exposure to oils/chemicals
  • Electrical demands: Voltage, current, frequency
  • Mechanical stress: Flexing, torsion, bending radius
  • Standards compliance: UL, CE, IEC 62282
  • Cost-efficiency: Balancing performance and budget

Case Study: In automotive paint shops, solvent-resistant cables with IP69K ratings are preferred for robotic arms to withstand chemical exposure and high-pressure cleaning.

8. Industry Trends

Emerging trends include:

  • Miniaturization for space-constrained applications
  • Integration of fiber optics for 10Gbps+ industrial networks
  • Smart cables with embedded sensors for predictive maintenance
  • Growing adoption of halogen-free, recyclable materials
  • Hybrid cables combining power, data, and fiber optics
RFQ BOM Call Skype Email
Top