Structural, Motion Hardware

Image Part Number Description / PDF Quantity Rfq
ROB-12563

ROB-12563

SparkFun

CHANNEL SLIDER E PAIR

0

ROB-08909

ROB-08909

SparkFun

BALL CASTER METAL 3/8"

0

ROB-12595

ROB-12595

SparkFun

GEARBOX KIT STD ROTATION 3:1

0

ROB-12547

ROB-12547

SparkFun

TUBE - STAINLESS

0

ROB-12271

ROB-12271

SparkFun

MOTOR MNT SWIVEL MNT

0

ROB-12450

ROB-12450

SparkFun

HUB MNT B 90 DEGREE

0

ROB-12441

ROB-12441

SparkFun

SHAFT SPACER - 3/8"

0

ROB-12360

ROB-12360

SparkFun

SMOOTH BELT 1/8"D 6.0" ID

0

ROB-12549

ROB-12549

SparkFun

RUBBER RING 3.65"ID X 1/8"W

0

ROB-12268

ROB-12268

SparkFun

TUBE - ALUMINUM

0

ROB-12453

ROB-12453

SparkFun

DISC WHEEL 2" WHT 2PK

0

ROB-12538

ROB-12538

SparkFun

TUBE - ALUMINUM

0

ROB-12315

ROB-12315

SparkFun

SHAFT SOLID 3/16"D X 4"L

0

ROB-12293

ROB-12293

SparkFun

SHAFT SOLID 1/2"D X 4"L

0

ROB-13065

ROB-13065

SparkFun

SLIP RING - 12 WIRE (2A)

23

ROB-12225

ROB-12225

SparkFun

GEAR PINION GEAR 24T 0.25" BORE

0

ROB-12349

ROB-12349

SparkFun

HUB QUAD D MNT 90 DEGREE

0

ROB-12222

ROB-12222

SparkFun

HUB MNT QUAD MNT C

0

ROB-12137

ROB-12137

SparkFun

SHAFT DSHAFT 1/4"D X 7.00"L

0

ROB-12296

ROB-12296

SparkFun

SHAFT DSHAFT 1/4"D X 1.50"L

0

Structural, Motion Hardware

1. Overview

Structural hardware refers to components that provide mechanical support, fixation, or load-bearing functions in systems. Motion hardware enables controlled movement, positioning, or transmission of mechanical energy. Both categories are critical in automation, robotics, aerospace, and industrial machinery, ensuring precision, durability, and system integration.

2. Main Types and Functional Classification

TypeFunction FeaturesApplication Examples
Structural FastenersHigh-load bearing, vibration resistance, corrosion protectionAerospace frame assembly, automotive chassis
Linear GuidesLow-friction linear motion control, high positioning accuracyCNC machine tools, 3D printers
Ball ScrewsConvert rotary to linear motion with 90%+ efficiencyIndustrial robots, semiconductor manufacturing equipment
Shaft CouplingsTransmit torque while compensating for misalignmentConveyor systems, packaging machinery

3. Structure and Components

Structural hardware typically includes threaded elements (bolts, screws), anchoring mechanisms, and load-distributing washers. Motion hardware combines precision-machined rails, recirculating ball bearings, and hardened steel shafts. Advanced systems integrate sensors and smart materials for adaptive control.

4. Key Technical Specifications

ParameterDescriptionImportance
Load CapacityMaximum static/dynamic force withstandableDetermines operational safety and lifespan
Positioning Accuracy Micron-level deviation toleranceCritical for semiconductor and optical equipment
Friction Coefficient0.001-0.01 range for rolling elementsImpacts energy efficiency and heat generation
Corrosion ResistanceMeasured by salt spray test durationEssential for marine/chemical environments

5. Application Fields

  • Industrial Automation: Collaborative robots, AGV navigation
  • Aerospace: Satellite deployment mechanisms, aircraft actuation systems
  • Medical Equipment: MRI scanner positioning stages, surgical robots
  • Renewable Energy: Solar tracker orientation systems, wind turbine pitch control

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductTechnical Highlights
THK Co., Ltd.HSR Linear GuidesWorld's first self-lubricating rail system
MISUMIBall Screw Support UnitsIntegrated angular contact bearings
Bosch RexrothIndraDrive Motion ControllersIntegrated safety functions up to SIL-3

7. Selection Guidelines

Consider operating environment (temperature, humidity), load dynamics (shock, vibration), and precision requirements. For example, cleanroom applications require non-outgassing materials, while outdoor installations demand IP67-rated enclosures. Cost optimization can be achieved through standardized component selection.

8. Industry Trends

Key developments include additive manufacturing of lattice-structured supports, IoT-enabled condition monitoring systems, and bio-inspired adhesives replacing traditional fasteners. The market is projected to grow at 5.8% CAGR through 2030, driven by Industry 4.0 automation demands.

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