Structural, Motion Hardware

Image Part Number Description / PDF Quantity Rfq
1.0X3.0FLT304SS-12

1.0X3.0FLT304SS-12

Remington Industries

1" X 3" STAINLESS STEEL FLAT BAR

50

ROB-12562

ROB-12562

SparkFun

CHANNEL SLIDER D PAIR

0

1.0X4.0FLT304SS-12

1.0X4.0FLT304SS-12

Remington Industries

1" X 4" STAINLESS STEEL FLAT BAR

50

0.75X6.0FLT6061T6511-10

0.75X6.0FLT6061T6511-10

Remington Industries

3/4" X 6" ALUMINUM FLAT BAR, 606

50

4006716

4006716

Rose+Krieger

SLOT STONE F 30MM, M4

282

FIT0007

FIT0007

DFRobot

METAL BALL CASTERS

41

0.50X3.0FLT6061T6511-8

0.50X3.0FLT6061T6511-8

Remington Industries

0.50X3.0FLT6061T6511-8 1/2" X 3"

50

0.375X1.0FLT6061T6511-12

0.375X1.0FLT6061T6511-12

Remington Industries

0.375X1.0FLT6061T6511-12 3/8" X

49

1.5RD6061T6511-12

1.5RD6061T6511-12

Remington Industries

1.5RD6061T6511-12 1-1/2" DIAMETE

50

DTOOM125-S12MM-S06MM

DTOOM125-S12MM-S06MM

Rocom Couplings

PRECISION FLEXIBLE SHAFT COUPLIN

0

0.625X2.5FLT6061T6511-8

0.625X2.5FLT6061T6511-8

Remington Industries

0.625X2.5FLT6061T6511-8 5/8" X 2

50

1993

1993

Pololu Corporation

1/4" SHFT #4-40 HLS 2PK MNTG HUB

570

ROB-12208

ROB-12208

SparkFun

TUBE - STAINLESS

0

0.75X0.75X.125ANG6061T6511-24

0.75X0.75X.125ANG6061T6511-24

Remington Industries

3/4" X 3/4" ALUMINUM ANGLE 6061,

50

0.25X2.0FLT304SS-12

0.25X2.0FLT304SS-12

Remington Industries

1/4X2 304 STNLSS STL FLT 12"L

50

28114

28114

Parallax, Inc.

ACTIVITYBOT WHEEL & TIRE

0

0.375X0.5FLT6061T6511-36

0.375X0.5FLT6061T6511-36

Remington Industries

0.375X0.5FLT6061T6511-36 3/8" X

50

ROB-12333

ROB-12333

SparkFun

BEARING MNT PLLW BLOCK 1/4" BORE

0

304SA0280-C03

304SA0280-C03

Stainless Steel Products

SAFETY LOCK WIRE .028"X36" 1=3FT

46

0.3125RD6061T6511-2

0.3125RD6061T6511-2

Remington Industries

0.3125RD6061T6511-2 5/16" DIAMET

50

Structural, Motion Hardware

1. Overview

Structural hardware refers to components that provide mechanical support, fixation, or load-bearing functions in systems. Motion hardware enables controlled movement, positioning, or transmission of mechanical energy. Both categories are critical in automation, robotics, aerospace, and industrial machinery, ensuring precision, durability, and system integration.

2. Main Types and Functional Classification

TypeFunction FeaturesApplication Examples
Structural FastenersHigh-load bearing, vibration resistance, corrosion protectionAerospace frame assembly, automotive chassis
Linear GuidesLow-friction linear motion control, high positioning accuracyCNC machine tools, 3D printers
Ball ScrewsConvert rotary to linear motion with 90%+ efficiencyIndustrial robots, semiconductor manufacturing equipment
Shaft CouplingsTransmit torque while compensating for misalignmentConveyor systems, packaging machinery

3. Structure and Components

Structural hardware typically includes threaded elements (bolts, screws), anchoring mechanisms, and load-distributing washers. Motion hardware combines precision-machined rails, recirculating ball bearings, and hardened steel shafts. Advanced systems integrate sensors and smart materials for adaptive control.

4. Key Technical Specifications

ParameterDescriptionImportance
Load CapacityMaximum static/dynamic force withstandableDetermines operational safety and lifespan
Positioning Accuracy Micron-level deviation toleranceCritical for semiconductor and optical equipment
Friction Coefficient0.001-0.01 range for rolling elementsImpacts energy efficiency and heat generation
Corrosion ResistanceMeasured by salt spray test durationEssential for marine/chemical environments

5. Application Fields

  • Industrial Automation: Collaborative robots, AGV navigation
  • Aerospace: Satellite deployment mechanisms, aircraft actuation systems
  • Medical Equipment: MRI scanner positioning stages, surgical robots
  • Renewable Energy: Solar tracker orientation systems, wind turbine pitch control

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductTechnical Highlights
THK Co., Ltd.HSR Linear GuidesWorld's first self-lubricating rail system
MISUMIBall Screw Support UnitsIntegrated angular contact bearings
Bosch RexrothIndraDrive Motion ControllersIntegrated safety functions up to SIL-3

7. Selection Guidelines

Consider operating environment (temperature, humidity), load dynamics (shock, vibration), and precision requirements. For example, cleanroom applications require non-outgassing materials, while outdoor installations demand IP67-rated enclosures. Cost optimization can be achieved through standardized component selection.

8. Industry Trends

Key developments include additive manufacturing of lattice-structured supports, IoT-enabled condition monitoring systems, and bio-inspired adhesives replacing traditional fasteners. The market is projected to grow at 5.8% CAGR through 2030, driven by Industry 4.0 automation demands.

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