Springs - Torsion

Part Number	Description / PDF	Quantity
TO-5046LCS Century Spring Corp.	TOR O=.248, W=.021	233
TO-1008CS Century Spring Corp.	TOR O=.374, W=.031	352
TO-1122CS Century Spring Corp.	TOR O=.402, W=.060	504
TO-1036CS Century Spring Corp.	TOR O=.427, W=.026	1869
TO-5123RCS Century Spring Corp.	TOR O=.472, W=.035	1387
TO-5230LCS Century Spring Corp.	TOR O=1.117, W=.105	468
TO-5045RCS Century Spring Corp.	TOR O=.246, W=.021	144
TO-5237RCS Century Spring Corp.	TOR O=1.148, W=.125	104
TO-1082CS Century Spring Corp.	TOR O=.235, W=.025	451
TO-5080LSCS Century Spring Corp.	TOR O=.357, W=.045	227
TO-5196RSCS Century Spring Corp.	TOR O=.843, W=.070	263
TO-5216RCS Century Spring Corp.	TOR O=.985, W=.075	762
TO-5094LCS Century Spring Corp.	TOR O=.371, W=.032	325
TO-5159LSCS Century Spring Corp.	TOR O=.595, W=.048	392
TO-5179RCS Century Spring Corp.	TOR O=.749, W=.072	365
TO-5142LSCS Century Spring Corp.	TOR O=.556, W=.051	105
TO-5054LCS Century Spring Corp.	TOR O=.267, W=.028	254
TO-5007LSCS Century Spring Corp.	TOR, O=.131, W=.015	255
TO-5035LSCS Century Spring Corp.	TOR O=.208, W=.015	477
TO-5186RCS Century Spring Corp.	TOR O=.767, W=.063	254

Springs - Torsion

1. Overview

Torsion springs are elastic components designed to store and release angular energy or to statically hold a mechanism in a rotated position. They operate by twisting about their axis when torque is applied, generating a restoring force proportional to the rotation angle. These springs are critical in modern mechanical systems for precise motion control, vibration damping, and maintaining structural stability across industries.

2. Main Types and Functional Classification

Type	Functional Characteristics	Application Examples
Single Torque Torsion Spring	Simple helical design with one direction of torque output	Door hinges, clipboards, automotive latch mechanisms
Double Torque Torsion Spring	Bifilar winding for balanced torque in two directions	Counterbalance systems, robotic joints
Multi-Flex Torsion Spring	Segmented coils for variable torque curves	Industrial valves, precision instruments
Linear Torsion Spring	Constant torque output through entire rotation	Cable reels, rotational actuators
Tapered Torsion Spring	Variable pitch coils for progressive torque response	Aerospace control surfaces, clutch mechanisms

3. Structure and Composition

Typical torsion springs feature helically wound wire with straight or shaped ends (legs) that transmit torque. Key components include:

Coiled body: Provides elastic deformation through torsional stress
Arms/legs: Transfer torque to mating components (straight, angular, or hooked configurations)
Material: High-carbon steel, stainless steel, phosphor bronze, or titanium alloys
Surface treatment: Zinc plating, powder coating, or nitriding for corrosion resistance

Design variations include cylindrical, conical, and barrel-shaped geometries to optimize space utilization.

4. Key Technical Parameters

Parameter	Description	Importance
Spring Rate (Nm/deg)	Torque per degree of angular deflection	Determines stiffness and response characteristics
Max Torque Capacity	Ultimate torsional load before plastic deformation	Defines operational safety limits
Number of Coils	Impacts spring index and stress distribution	Affects fatigue life and space requirements
Leg Orientation	Angle and offset between spring arms	Critical for proper torque transmission
Material Shear Modulus	Dictates elastic properties under torsion	Key factor in torque-rotation relationship
Operating Temperature Range	Thermal limits affecting dimensional stability	Determines environmental compatibility

5. Application Fields

Major industries utilizing torsion springs include:

Automotive: Windshield wiper mechanisms, door check systems, transmission shifters
Industrial Equipment: Conveyors, packaging machines, robotic arms
Aerospace: Flight control actuators, landing gear mechanisms
Consumer Electronics: Laptop hinges, camera lens barrels, medical device triggers
Energy Systems: Circuit breaker mechanisms, renewable energy dampers

Example: Automotive seat recline systems use dual torsion springs to maintain position while allowing smooth adjustment.

6. Leading Manufacturers and Products

Manufacturer	Key Products	Specialization
MISUMI	VFS2- Series Precision Torsion Springs	High-volume industrial applications
Lee Spring	CT Series Custom Torsion Springs	Miniature and medical-grade springs
Barnes Group Inc.	Associated Spring RAFI Line	Aerospace and defense solutions
Smalley Steel Ring	Wave Spring-Actuated Torsion Devices	Space-saving wave spring technology
Crosby	Swager Torsion Springs	Heavy-duty industrial applications

7. Selection Guidelines

Key considerations for torsion spring selection:

Calculate required torque using: M = k (M=torque, k=spring rate, =angular displacement)
Verify maximum stress levels against material endurance limits
Account for installation space constraints (diameter, length, leg clearance)
Specify corrosion resistance requirements based on environmental exposure
Consider dynamic loading conditions and fatigue life expectations
Validate rotational direction compatibility with handedness of coil winding

Recommend consulting manufacturer's load-deflection charts during specification.

8. Industry Trends

Current development trends include:

Advanced materials: Carbon fiber composites and shape-memory alloys
Miniaturization for micro-electromechanical systems (MEMS)
Smart integration with embedded strain sensors
Topology optimization via generative design algorithms
Environmentally friendly surface treatments replacing hexavalent chromium

Market growth driven by electric vehicle component demands and industrial automation expansion.