Hole Plugs

Image Part Number Description / PDF Quantity Rfq
448-V40-V37.6-M10

448-V40-V37.6-M10

J.W. Winco

THREADED TUBE END, PLASTIC

30

DGB-13

DGB-13

Richco, Inc. (Essentra Components)

HOLE PLUG 1.000" BLACK

604

62PP081BG11

62PP081BG11

Richco, Inc. (Essentra Components)

HOLE PLUG, .812 HOLE, .031-.109

2000

S2-1/2A

S2-1/2A

Richco, Inc. (Essentra Components)

HOLE PLUG SHT METAL 2.5" BLACK

1375

448-V45-V39-M16

448-V45-V39-M16

J.W. Winco

THREADED TUBE END, PLASTIC

30

448-V60-V54-M10

448-V60-V54-M10

J.W. Winco

THREADED TUBE END, PLASTIC

30

S7/8A

S7/8A

Richco, Inc. (Essentra Components)

HOLE PLUG SHT METAL .875" BLACK

9870

448-D60.3-D56.3-M24

448-D60.3-D56.3-M24

J.W. Winco

THREADED TUBE END, PLASTIC

30

448-V40-V37-M12

448-V40-V37-M12

J.W. Winco

THREADED TUBE END, PLASTIC

30

62PPM14BM35B

62PPM14BM35B

Richco, Inc. (Essentra Components)

HOLE PLUG, 14MM HOLE, 0.8-3.5MM

2990

448-D60.3-D57.3-M16

448-D60.3-D57.3-M16

J.W. Winco

THREADED TUBE END, PLASTIC

30

62MP0437

62MP0437

Richco, Inc. (Essentra Components)

HOLE PLUG 0.437" NYLON BLACK

12572

62PP015BG09

62PP015BG09

Richco, Inc. (Essentra Components)

HOLE PLUG, .150 HOLE, .031-.094

1815

S3-3/8A

S3-3/8A

Richco, Inc. (Essentra Components)

HOLE PLUG SHT METAL 3.375" BLACK

996

FC735A

FC735A

Richco, Inc. (Essentra Components)

HOLE PLUG PARALLEL PROT YELLOW

1600

448-V40-V37-M14

448-V40-V37-M14

J.W. Winco

THREADED TUBE END, PLASTIC

30

BPE-SC-1-01

BPE-SC-1-01

Richco, Inc. (Essentra Components)

HOLE PLUG .87" NYLON BLACK

9029

62MP0312

62MP0312

Richco, Inc. (Essentra Components)

HOLE PLUG 0.312" NYLON BLACK

49282

62PP056BG14B

62PP056BG14B

Richco, Inc. (Essentra Components)

HOLE PLUG, .562 HOLE, .031-.140

5000

448-V50-V47-M20

448-V50-V47-M20

J.W. Winco

THREADED TUBE END, PLASTIC

43

Hole Plugs

1. Overview

Hole plugs (also known as blanking plugs or hole covers) are mechanical fasteners designed to seal, protect, or provide structural integrity to openings in various materials. They play a critical role in preventing fluid leakage, dust ingress, vibration damping, and maintaining aesthetic finishes in industrial and consumer applications.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Expansion PlugsExpand radially to grip hole wallsAutomotive frame sealing
Threaded PlugsMechanical screw-in retentionHydraulic system ports
Elastomeric PlugsFlexible rubber compression sealElectrical conduit protection
Quick-Release PlugsTool-free installation/removalAerospace panel access

3. Structure and Components

Typical hole plug assemblies consist of: - Body: Cylindrical or tapered base (metal/plastic/rubber) - Retention Features: Threads, barbs, or expanding segments - Sealing Interface: O-ring, lip seal, or compressive material - Head Style: Flush, protruding, or recessed for tool engagement

4. Key Technical Parameters

ParameterSignificance
Material CompatibilityCorrosion resistance and chemical exposure
Size RangeMetric/Imperial diameter specifications
Temperature ResistanceOperating range (-40 C to +150 C typical)
Insertion ForceInstallation effort requirements
Retention Strength50-500N pull-out resistance

5. Application Fields

Key industries include: - Automotive (engine bay sealing) - Electronics (panel cutout protection) - Construction (concrete formwork plugs) - Medical equipment (sterile barrier systems) - Marine (hull penetration sealing)

6. Leading Manufacturers

ManufacturerRepresentative Product
3MScotch-Weld Plastic Welding Kits
Saint-GobainCalvasil silicone sealing plugs
Illinois Tool WorksBossard elastic retention plugs
RoxtecMultidiameter cable transit seals

7. Selection Guidelines

Consider: - Environmental exposure (UV, chemicals) - Required IP rating (IP54/IP67) - Installation frequency - Substrate material (metal, plastic, composite) Case Study: Automotive manufacturers use nylon expansion plugs (PA66) with integrated gaskets for wheel well openings, providing IP68 protection while reducing assembly time by 30%.

8. Industry Trends

Emerging developments: - Lightweight composite materials - Integrated smart sensors for seal integrity monitoring - Biodegradable polymer solutions - 3D-printed custom geometries - Anti-vibration designs for EV battery enclosures

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