Thermal - Heat Pipes, Vapor Chambers

Image Part Number Description / PDF Quantity Rfq
ATS-HP-D10L450S44W-173

ATS-HP-D10L450S44W-173

Advanced Thermal Solutions, Inc.

ROUND HEATPIPE 44W 10X450MM

0

ATS-HP-F6L350S14W-345

ATS-HP-F6L350S14W-345

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 14W 7X5X350MM

0

ATS-HP-F4L70S35W-178

ATS-HP-F4L70S35W-178

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 35W 5.4X2X70MM

93

ATS-HP-F8L500S12W-408

ATS-HP-F8L500S12W-408

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 12W 10.7X4X500MM

0

ATS-HP-D7L450S28W-143

ATS-HP-D7L450S28W-143

Advanced Thermal Solutions, Inc.

ROUND HEATPIPE 29W 7X450MM

0

ATS-HP-D10L350S57W-171

ATS-HP-D10L350S57W-171

Advanced Thermal Solutions, Inc.

ROUND HEATPIPE 57W 10X350MM

511

ATS-HP-F6L200S30W-030

ATS-HP-F6L200S30W-030

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 30W 3X8X200MM

59

ATS-HP-F6L300S15W-280

ATS-HP-F6L300S15W-280

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 15W 8.1X3X300MM

0

ATS-HP-F8L450S14W-398

ATS-HP-F8L450S14W-398

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 14W 10.9X3.8X450MM

0

ATS-HP-F8L450S13W-380

ATS-HP-F8L450S13W-380

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 13W 11.1X3.2X450MM

0

ATS-HP-F6L250S17W-255

ATS-HP-F6L250S17W-255

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 17W 8.3X2.5X250MM

0

ATS-HP-F5L150S23W-209

ATS-HP-F5L150S23W-209

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 23W 6.7X2.5X150MM

0

ATS-HP-D7L500S25W-144

ATS-HP-D7L500S25W-144

Advanced Thermal Solutions, Inc.

ROUND HEATPIPE 26W 7X500MM

0

ATS-HP-F8L150S40W-383

ATS-HP-F8L150S40W-383

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 40W 10.9X3.5X150MM

0

ATS-HP-F6L400S11W-266

ATS-HP-F6L400S11W-266

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 11W 8.2X2.7X400MM

0

ATS-HP-F6L200S24W-334

ATS-HP-F6L200S24W-334

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 24W 7.1X4.8X200MM

0

ATS-HP-D10L150S133W-167

ATS-HP-D10L150S133W-167

Advanced Thermal Solutions, Inc.

ROUND HEATPIPE 133W 10X150MM

0

ATS-HP-F6L70S62W-259

ATS-HP-F6L70S62W-259

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 62W 8.2X2.7X70MM

0

ATS-HP-F8L500S12W-417

ATS-HP-F8L500S12W-417

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 12W 10.6X4.2X500MM

0

ATS-HP-F4L350S8W-198

ATS-HP-F4L350S8W-198

Advanced Thermal Solutions, Inc.

FLAT HEATPIPE 8W 4.8X3X350MM

0

Thermal - Heat Pipes, Vapor Chambers

1. Overview

Heat pipes and vapor chambers are passive two-phase heat transfer devices that utilize phase change cycles (evaporation-condensation) to efficiently redistribute thermal energy. These technologies play critical roles in modern electronics, aerospace, and energy systems by maintaining optimal operating temperatures for high-performance components.

2. Major Types & Functional Classification

Type Functional Features Application Examples
Sintered Wick Heat Pipe High thermal conductivity (5-10x copper), anti-gravity operation CPU/GPU cooling in servers
Gravity-Assisted Heat Pipe Lower cost, requires vertical orientation Air-cooled heat sinks for consumer electronics
Variable Conductance Heat Pipe (VCHP) Temperature-controlled operation via non-condensable gas Aerospace thermal regulation systems
Copper-Water Vapor Chamber Ultra-thin design ( 3mm), planar heat spreading Smartphone SoC cooling
Stainless Steel-Amonia VC High reliability for extreme environments Satellite thermal control

3. Structure & Composition

Heat pipes typically consist of: 1) Inner wick structure (sintered powder, grooved, or mesh), 2) Working fluid (water, ammonia, or methanol), 3) Sealed container (copper, aluminum). Vapor chambers have similar components but feature: 1) Flat sealed enclosure with internal support pillars, 2) Multi-directional vapor flow channels, 3) Advanced micro-structured wick layers.

4. Key Technical Specifications

Parameter Importance Typical Values
Effective Thermal Conductivity Determines heat transport capacity 10,000-50,000 W/m K
Operating Temperature Range Defines environmental compatibility -50 C to 300 C
Maximum Heat Transport Capacity Design limit for thermal load 50-500 W
Pressure Resistance Structural integrity under stress 1-5 MPa
Response Time Speed of thermal equilibrium 10-100 ms

5. Application Fields

  • Consumer electronics: Smartphone processors, gaming consoles
  • Data centers: Server rack cooling systems
  • Renewable energy: Solar inverters, energy storage systems
  • Automotive: EV battery pack thermal management
  • Industrial: High-power laser modules, semiconductor manufacturing equipment

6. Leading Manufacturers & Products

Manufacturer Representative Product Key Features
Cooler Master Hyper Heat Pipe Series Nano-fiber wick structure, 120W capacity
Thermacore TS Heat Pipe Space-qualified VCHP design
Aavid (TE Connectivity) Vapor Chamber 3.0 0.8mm thickness for mobile devices
Calsonic Kansei AeroChamber VC For automotive LiDAR systems

7. Selection Guidelines

Key considerations include: 1) Thermal load requirements, 2) Available space constraints, 3) Operating environment conditions (temperature/vibration), 4) Interface compatibility (Cp vs. Al), 5) Cost-performance trade-offs. For high-reliability applications, materials selection and accelerated life testing become critical factors.

8. Industry Trends

The market is evolving towards micro-scale integration (e.g., 0.4mm diameter heat pipes), advanced nanofluid working media, and hybrid systems combining heat pipes with liquid cooling. Emerging applications in 5G infrastructure and autonomous vehicle systems are driving demand for ultra-thin vapor chambers with 3D printing-formed wick structures. Market growth is projected at 12.8% CAGR through 2030, with significant R&D investments in space thermal control and data center liquid-assisted solutions.

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