Thermal - Adhesives, Epoxies, Greases, Pastes

Image Part Number Description / PDF Quantity Rfq
TG-LH-FBPE-80F-0.75

TG-LH-FBPE-80F-0.75

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EPOXY POTTING COMPOUND BLACK/YEL

94

TG-LH-FBPE-80-0.75

TG-LH-FBPE-80-0.75

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THERMAL POTTING EPOXY 0.75KG PAC

123

TG-NSP50-4OZ

TG-NSP50-4OZ

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NON-SILICONE THERMAL PUTTY 4OZ D

16

S606P-500

S606P-500

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HIGH PERFORMANCE SILICONE GREASE

0

TG-N909-30

TG-N909-30

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NON-SILICONE THERMAL GREASE 30G

51

TG-PP10-1000

TG-PP10-1000

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ONE-PART THERMAL PUTTY 1000G POT

0

TG-NSP35LV-30CC

TG-NSP35LV-30CC

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NON-SILICONE THERMAL PUTTY 30CC

0

TG4040-D-1000

TG4040-D-1000

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THERMAL SILICONE PUTTY 1KG

3

TGPK27B

TGPK27B

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PHASE CHANGE STICK BLUE 27G

0

TG-NSP80-1LB

TG-NSP80-1LB

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NON-SILICONE PUTTY 1LB GREY

12

TG-S808-1000

TG-S808-1000

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SILICONE THERMAL GREASE 1KG

0

TG-NSP25-60

TG-NSP25-60

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SILICONE FREE THERMAL PUTTY 60CC

0

S606P-30

S606P-30

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SILICONE THERMAL GREASE 30G JAR

91

TG-NSP-60 4OZ

TG-NSP-60 4OZ

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NON-SILICONE PUTTY 6 W/MK 4OZ

0

TG-NSP80-1OZ

TG-NSP80-1OZ

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NON-SILICONE PUTTY 1OZ GREY

6

S606N-1000

S606N-1000

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NON SILICONE THERMAL GREASE 1KG

1

TG-N909-1000

TG-N909-1000

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NON-SILICONE THERMAL GREASE 1KG

4

S606C-1000

S606C-1000

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SILICONE THERMAL GREASE 1KG

39

TG-NSP-60 1LB

TG-NSP-60 1LB

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NON-SILICONE PUTTY 6 W/MK 1LB

0

TG-NSP80-30CC

TG-NSP80-30CC

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NON-SILICONE PUTTY 30CC GREY

41

Thermal - Adhesives, Epoxies, Greases, Pastes

1. Overview

Thermal interface materials (TIMs) are specialized substances designed to enhance heat transfer between mating surfaces. These materials fill microscopic air gaps and reduce thermal resistance in electronic, mechanical, and industrial systems. With increasing power densities in modern devices, effective thermal management has become critical for reliability, performance, and longevity.

2. Main Types & Functional Classification

TypeFunctional CharacteristicsApplication Examples
Thermal AdhesivesPermanently bond surfaces while conducting heat. Available in conductive/dielectric variants.CPU heatsink bonding, LED module assembly
Epoxy SystemsTwo-part compounds with high structural strength and thermal conductivity.Power module encapsulation, motor controller assembly
Thermal GreasesNon-curing compounds with optimal gap-filling properties.GPU cooling, automotive sensor mounting
Phase Change MaterialsTemperature-activated compounds that optimize interface at operational temperatures.Server processors, high-frequency amplifiers

3. Structure & Composition

Typical formulations include:

  • Base Materials: Silicones, epoxies, polyurethanes, or acrylates
  • Fillers: Aluminum oxide, boron nitride, silver, or graphene for conductivity
  • Additives: Rheology modifiers, adhesion promoters, and antioxidants

Material microstructure is engineered to balance thermal performance with mechanical compliance.

4. Key Technical Specifications

ParameterSignificanceTypical Range
Thermal ConductivityPrimary measure of heat transfer efficiency1-8 W/m K
Operating TemperatureDetermines application environment suitability-50 C to 200 C
ViscosityAffects application method and gap coverage500-500,000 cP
Dielectric StrengthElectrical insulation capability5-30 kV/mm
Curing Time/TemperatureProduction process compatibilityRoom temp-150 C

5. Application Fields

  • Consumer Electronics: Mobile devices, gaming consoles
  • Automotive: EV battery packs, power electronics
  • Industrial: Power supplies, laser systems
  • LED Lighting: Heat spreader attachment
  • Aerospace: Avionics thermal management

6. Leading Manufacturers & Products

ManufacturerKey ProductsSpecialty
3MTC-2810 AdhesiveHigh-conductivity die attach
DowSYLGARD 8660Low-outgassing space applications
HenkelBerger TIM 880Phase-change processor pads
Master BondEP42HT-2AOTwo-part conductive epoxy

7. Selection Guidelines

Key considerations:

  • Thermal requirements vs. operating conditions
  • Material compatibility with substrates
  • Production process integration (curing, dispensing)
  • Long-term stability under thermal cycling
  • Cost-performance tradeoff analysis

Case Study: A server manufacturer reduced CPU operating temperatures by 12 C by switching from standard grease to a phase-change material with optimized melt profile.

Industry Trends

Emerging developments include:

  • Nano-enhanced composites achieving >10 W/m K
  • UV-curable formulations for faster processing
  • Low-VOC water-based systems for environmental compliance
  • Smart materials with temperature-dependent conductivity
  • Increased demand from EV battery thermal management systems
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