Thermal - Adhesives, Epoxies, Greases, Pastes

Image Part Number Description / PDF Quantity Rfq
S606-30

S606-30

t-Global Technology

SILICONE THERMAL GREASE 30G JAR

0

1704238

1704238

LOCTITE / Henkel

LOCTITE NSWC 100 THERMAL GREASE

0

S606B-50

S606B-50

t-Global Technology

SILICONE THERMAL GREASE 50G JAR

0

S606N-50

S606N-50

t-Global Technology

NON SILICONE THERMAL GREASE 50G

0

A13926-02

A13926-02

Laird - Performance Materials

TPUTTY 504 1000CC PAIL

0

S606-50

S606-50

t-Global Technology

SILICONE THERMAL GREASE 50G JAR

0

A13717-03

A13717-03

Laird - Performance Materials

TPUTTY 504 30CC SYRINGE

0

8327GF41-50CC

8327GF41-50CC

MG Chemicals

THERMAL GAP FILL LIQUID SILICONE

0

852815

852815

LOCTITE / Henkel

THERMSTRATE 1000 TC 1.75 X 1.25

0

TG-A4040-60-60-0.0

TG-A4040-60-60-0.0

t-Global Technology

SILICONE THERMAL PUTTY 60CC

0

CT40-5P

CT40-5P

ITW Chemtronics (Chemtronics)

HEAT SINK GREASE TUBE 5OZ

0

A13926-01

A13926-01

Laird - Performance Materials

TPUTTY 504 400CC PAIL

0

A13717-04

A13717-04

Laird - Performance Materials

TPUTTY 504 30CC SYRINGE AUTOMATI

0

152-1A-NC

152-1A-NC

Wakefield-Vette

ADHESIVE COMPOUND

0

A13717-02

A13717-02

Laird - Performance Materials

TPUTTY 504 10CC SYRINGE AUTOMATI

0

A13926-03

A13926-03

Laird - Performance Materials

TPUTTY 504 3KG PAIL

0

A15669-01

A15669-01

Laird - Performance Materials

TPUTTY 504 100CC CARTRIDGE

0

A15638-01

A15638-01

Laird - Performance Materials

TPUTTY 504 305CC CARTRIDGE

0

A13717-05

A13717-05

Laird - Performance Materials

TPUTTY 504 55CC SYRINGE MANUAL

0

2031-10KG

2031-10KG

3M

THERMALLY CONDUCTIVE GREASE 10

0

Thermal - Adhesives, Epoxies, Greases, Pastes

1. Overview

Thermal interface materials (TIMs) are specialized substances designed to enhance heat transfer between mating surfaces. These materials fill microscopic air gaps and reduce thermal resistance in electronic, mechanical, and industrial systems. With increasing power densities in modern devices, effective thermal management has become critical for reliability, performance, and longevity.

2. Main Types & Functional Classification

TypeFunctional CharacteristicsApplication Examples
Thermal AdhesivesPermanently bond surfaces while conducting heat. Available in conductive/dielectric variants.CPU heatsink bonding, LED module assembly
Epoxy SystemsTwo-part compounds with high structural strength and thermal conductivity.Power module encapsulation, motor controller assembly
Thermal GreasesNon-curing compounds with optimal gap-filling properties.GPU cooling, automotive sensor mounting
Phase Change MaterialsTemperature-activated compounds that optimize interface at operational temperatures.Server processors, high-frequency amplifiers

3. Structure & Composition

Typical formulations include:

  • Base Materials: Silicones, epoxies, polyurethanes, or acrylates
  • Fillers: Aluminum oxide, boron nitride, silver, or graphene for conductivity
  • Additives: Rheology modifiers, adhesion promoters, and antioxidants

Material microstructure is engineered to balance thermal performance with mechanical compliance.

4. Key Technical Specifications

ParameterSignificanceTypical Range
Thermal ConductivityPrimary measure of heat transfer efficiency1-8 W/m K
Operating TemperatureDetermines application environment suitability-50 C to 200 C
ViscosityAffects application method and gap coverage500-500,000 cP
Dielectric StrengthElectrical insulation capability5-30 kV/mm
Curing Time/TemperatureProduction process compatibilityRoom temp-150 C

5. Application Fields

  • Consumer Electronics: Mobile devices, gaming consoles
  • Automotive: EV battery packs, power electronics
  • Industrial: Power supplies, laser systems
  • LED Lighting: Heat spreader attachment
  • Aerospace: Avionics thermal management

6. Leading Manufacturers & Products

ManufacturerKey ProductsSpecialty
3MTC-2810 AdhesiveHigh-conductivity die attach
DowSYLGARD 8660Low-outgassing space applications
HenkelBerger TIM 880Phase-change processor pads
Master BondEP42HT-2AOTwo-part conductive epoxy

7. Selection Guidelines

Key considerations:

  • Thermal requirements vs. operating conditions
  • Material compatibility with substrates
  • Production process integration (curing, dispensing)
  • Long-term stability under thermal cycling
  • Cost-performance tradeoff analysis

Case Study: A server manufacturer reduced CPU operating temperatures by 12 C by switching from standard grease to a phase-change material with optimized melt profile.

Industry Trends

Emerging developments include:

  • Nano-enhanced composites achieving >10 W/m K
  • UV-curable formulations for faster processing
  • Low-VOC water-based systems for environmental compliance
  • Smart materials with temperature-dependent conductivity
  • Increased demand from EV battery thermal management systems
RFQ BOM Call Skype Email
Top