DC Brushless Fans (BLDC)

Part Number	Description / PDF	Quantity
17001137A Comair Rotron	FAN DC IP68 STD48Z3E2X-E3	0
17000182A Comair Rotron	FAN 50X10.5 CR0505HB-G70(T) 5VDC	0
17000198A Comair Rotron	FAN 30X10MM CR0305HB-G50(T) 5VDC	0
17001187A Comair Rotron	FAN DC IP68 JQD48Z3E2X-E3	0
17000176A Comair Rotron	FAN AXIAL 40X15MM CR0412HB-D51	0
17001181A Comair Rotron	FAN DC IP68 JQD12B3E2X-E3	0
17000297A Comair Rotron	FAN AXIAL 162.1X50.8MM MFXE48Z	0
17000197A Comair Rotron	FAN AXL 25X10MM CR0212LB-G50(GL)	0
17001133A Comair Rotron	FAN DC IP68 STD24K3E2X-E3	0
17001129A Comair Rotron	FAN DC IP68 STD12B3E2X-E3	0
17000194A Comair Rotron	FAN AXL 25X10MM CR0212MB-G50(GL)	0
17000209A Comair Rotron	FAN AXL 120X32.3MM CR1224HB-Y51	0
17001132A Comair Rotron	FAN DC IP68 STD12K3E2X-E3	0
17000204A Comair Rotron	CR1248HB-Y51	0
17001190A Comair Rotron	FAN DC IP68 PQD12B3E2X-E3	74
17001186A Comair Rotron	FAN DC IP68 JQD24Z3E2X-E3	19
17001219A Comair Rotron	MSD12B3-E3	24
19039661A Comair Rotron	FAN BLWR 80X32.4MM 24V WT24B3-E2	0
17000174A Comair Rotron	FAN 80X15.5MM CR0824LB-D90(T)	0
17001131A Comair Rotron	FAN DC IP68 STD48B3E2X-E3	0

DC Brushless Fans (BLDC)

1. Overview

DC Brushless Fans (BLDC) are electronically commutated fans that use permanent magnet rotors and stationary coil stators. Unlike traditional brushed DC fans, BLDC fans eliminate mechanical brushes, reducing wear and tear while improving efficiency. They play a critical role in modern thermal management systems, ensuring reliable cooling for electronics in computers, industrial equipment, automotive systems, and consumer devices. Their advantages include high energy efficiency (up to 90%+), low noise levels (20-50 dB(A)), and extended operational lifespans (>50,000 hours).

2. Main Types and Functional Classification

Type	Functionality Features	Application Examples
40-60mm Mini Fans	Compact design, low power (2-5W), PWM control	Mini PCs, Network routers
80-120mm Standard Fans	High airflow (50-200 CFM), balanced noise-performance	Servers, Power supplies
High-Static Pressure Fans	Optimized blade design (30-60 Pa pressure), dust resistance	Telecom cabinets, Industrial HVAC
Low-Noise Fans	Aerodynamic blades, hydro bearing ( 25 dB(A))	Home appliances, Medical equipment
Smart Fans	Integrated sensors, IoT connectivity, variable speed	Data centers, EV battery cooling

3. Structure and Components

A typical BLDC fan comprises:

Stator Assembly: Laminated steel core with three-phase windings
Permanent Magnet Rotor: Rare-earth magnets (NdFeB) for high torque
Control Circuit: Hall-effect sensors + MOSFET driver IC for electronic commutation
Bearing System: Ball bearings (70,000 hours L10) or sleeve bearings
Housing: UL94 V-0 rated plastic or aluminum alloy

4. Key Technical Specifications

Parameter	Typical Range	Importance
Voltage	5V to 48V DC	System compatibility
Current	0.1A to 5A	Power consumption
Speed	600-10,000 RPM	Determines airflow
Airflow	10-500 CFM	Cooling capacity
Noise	15-55 dB(A)	User experience
MTBF	50,000-100,000 hours	Reliability indicator

5. Application Areas

Major industries include:

IT & Telecommunications: Server racks, 5G base stations
Industrial Automation: CNC machines, PLC cabinets
Automotive: EV battery cooling, Powertrain systems
Consumer Electronics: Gaming PCs, Smart TVs
Renewable Energy: Solar inverters, Wind turbine controllers

6. Leading Manufacturers and Products

Manufacturer	Representative Product	Key Features
Nidec	UltraFlo 48V Series	85% efficiency, 48V/2A, 120mm
Delta Electronics	AFB1212SHH	PWM control, 200 CFM, 25 dB(A)
Sunon	MGM2201V1-000U-A	Hydro bearing, 60,000 hours
Minebea	25GA048B12H	Smart fan with temperature sensor
Mitsubishi Electric	CA040B12H	IP55 rating, 40mm industrial fan

7. Selection Guidelines

Key considerations:

Match voltage with system power supply
Calculate required airflow using Q=1.76 (P/ T) formula
Select bearing type based on operating environment
Verify acoustic compliance (ISO 13347-1 standard)
Assess control interface (PWM vs. analog voltage)
Evaluate environmental ratings (IP, EMC, RoHS)

8. Industry Trends

Future developments include:

Integration with IoT sensors for predictive maintenance
Adoption of 48V systems in data centers for energy efficiency
Development of ultra-thin fans ( 10mm) for mobile devices
Use of AI algorithms for dynamic speed optimization
Advancements in fluid-dynamic bearings for noise reduction
Growth in automotive applications (EV battery cooling market CAGR: 18.7%)