Terminals - Ring Connectors

Part Number	Description / PDF	Quantity
0190670025 Woodhead - Molex	CONN RING CIRC 8AWG #5/16 CRIMP	39
0190440066 Woodhead - Molex	CONN RING CIRC 18-22AWG #6 CRIMP	19721
0191930114 Woodhead - Molex	CONN RING CIRC 10-12AWG #10	1985
0190690042 Woodhead - Molex	CONN RING CIRC 18-22AWG #1/4	5872
0190700121 Woodhead - Molex	CONN RING CIRC 10-12AWG #8 CRIMP	1748
0190700026 Woodhead - Molex	CONN RING CIRC 18-22AWG #5/16	2369
0192210393 Woodhead - Molex	CONN RING FLAT 1/0AWG #1/2 CRIMP	244
0190570102 Woodhead - Molex	CONN RING CIRC 14-16AWG #10	0
0191930248 Woodhead - Molex	CONN RING CIRC 6AWG #1/4 CRIMP	0
0192030495 Woodhead - Molex	CONN RING CIRC 10-12AWG #1/4	90003000
0191930333 Woodhead - Molex	CONN RING FLAT 1/0AWG #5/16	0
0193240014 Woodhead - Molex	CONN RING CIRC 2.5-6MM M6 CRIMP	3570
0191930342 Woodhead - Molex	CONN RING FLAT 2/0AWG #1/4 CRIMP	385
0190710253 Woodhead - Molex	CONN RING CIRC 4AWG #1/4 CRIMP	348
0191930222 Woodhead - Molex	CONN RING FLAT 6AWG #5/16 CRIMP	2480
0192210458 Woodhead - Molex	CONN RING FLAT 4AWG #3/8 CRIMP	744
0190730085 Woodhead - Molex	CONN RING CIRC 14-16AWG #8 CRIMP	1761
0193240013 Woodhead - Molex	CONN RING CIRC 2.5-6MM M5 CRIMP	18402000
0193240001 Woodhead - Molex	CONN RING CIRC 0.5-1MM M2.5	2845
0191930251 Woodhead - Molex	CONN RING FLAT 6AWG #5/16 CRIMP	330

Terminals - Ring Connectors

1. Overview

Ring connectors are cylindrical metallic terminals with a closed loop at one end, designed to establish secure electrical connections between wires and screw-type terminals. They prevent wire fraying and ensure stable contact in high-vibration environments. Critical for power transmission and signal integrity in industrial and automotive systems.

2. Main Types & Functional Classification

Type	Functional Features	Application Examples
Open Barrel Ring	Split design for easy wire insertion	Battery terminals, control panels
Closed Barrel Ring	360 compression for maximum conductivity	High-vibration machinery
Insulated Ring	Polymer coating for short-circuit prevention	Automotive electronics

3. Structure & Composition

Typical construction includes:

Copper alloy body (C11000/C14500) with tin/nickel plating
Insulation sleeve (PVC/nylon, 105 C rating)
Barrel section with 2-3 crimping zones for wire retention
Loop diameter tolerance 0.1mm for screw compatibility

4. Key Technical Specifications

Parameter	Typical Range	Importance
Ampacity	10-150A	Current carrying capacity
Contact Resistance	0.5-5m	Power loss prevention
Dielectric Strength	1kV-5kV	Insulation reliability
Vibration Resistance	15G @ 10Hz-2kHz	Automotive compliance

5. Application Fields

Primary industries:

Automotive (battery cables, alternator connections)
Industrial automation (PLC terminals, motor drives)
Renewable energy (solar charge controllers)
Aerospace (avionics grounding systems)

6. Leading Manufacturers & Products

Manufacturer	Product Series	Key Features
TE Connectivity	DT Ring Terminals	Corrosion-resistant alloy, 125A rating
Phoenix Contact	RTME Series	Push-in wire connection, 600V compliance
Sumitomo Electric	HR4H-S-DC5V	Automotive-grade tin-plated copper

7. Selection Guidelines

Key considerations:

Current/voltage requirements
Wire gauge compatibility (AWG 22-4/0)
Environmental factors (temperature, humidity, vibration)
UL/CSA certification for safety compliance
Color-coded insulation for circuit identification

8. Industry Trends

Emerging developments include:

Miniaturization for EV battery management systems
Graphene-enhanced plating for corrosion resistance
Smart connectors with integrated current sensing
Lead-free manufacturing processes (RoHS compliance)