Terminals - Housings, Boots

Image Part Number Description / PDF Quantity Rfq
172129-1

172129-1

TE Connectivity AMP Connectors

CONN MALE TAB HSG 0.25 2POS NAT

6982

1-180984-2

1-180984-2

TE Connectivity AMP Connectors

CONN RCPT BOOT 0.25 1POS BLACK

0

172520-4

172520-4

TE Connectivity AMP Connectors

CONN NON-GENDERED HSG 4POS NAT

30815

1-174712-1

1-174712-1

TE Connectivity AMP Connectors

CONN RCPT HSG 0.187 2POS NATURAL

19729

OS-250

OS-250

Richco, Inc. (Essentra Components)

CONN HOUSING 0.25 1POS NATURAL

1244

2-172076-1

2-172076-1

TE Connectivity AMP Connectors

CONN RCPT HSG 0.25 1POS NATURAL

7436

360010-1

360010-1

TE Connectivity AMP Connectors

CONN RCPT HSG 0.187 3POS NATURAL

3894

521204-1

521204-1

TE Connectivity AMP Connectors

CONN RCPT HOUSING 0.25 2POS BLUE

4620

180460

180460

TE Connectivity AMP Connectors

CONN RCPT BOOT 0.25 1POS NATURAL

21131

1-480281-0

1-480281-0

TE Connectivity AMP Connectors

CONN RCPT HSG 0.25 6POS BLACK

845

480054-3

480054-3

TE Connectivity AMP Connectors

CONN RCPT HSG 0.25 1POS NATURAL

493

925176

925176

TE Connectivity AMP Connectors

CONN RCPT HSG 0.312 3POS NATURAL

4285

626213-1

626213-1

TE Connectivity AMP Connectors

CONN RCPT HSG 0.312 3POS NATURAL

32544

281852-2

281852-2

TE Connectivity AMP Connectors

CONN RCPT HSG 0.375 2POS BLACK

0

170887-1

170887-1

TE Connectivity AMP Connectors

CONN RCPT SLEEVE 0.197 1POS CLR

0

926539-3

926539-3

TE Connectivity AMP Connectors

CONN RCPT HSG 0.25 1POS BLACK

11834

5-1241967-8

5-1241967-8

TE Connectivity AMP Connectors

CONN MALE TAB HSG 0.25 8POS NAT

0

1-170823-5

1-170823-5

Tyco Electronics

CONN RCPT SLEEVE 0.25 1POS CLEAR

6656

480116-3

480116-3

TE Connectivity AMP Connectors

CONN MALE TAB HSG 0.25 2POS BLK

3120

3-180916-0

3-180916-0

TE Connectivity AMP Connectors

CONN MALE TAB HSG 0.25 1POS NAT

13654

Terminals - Housings, Boots

1. Overview

Terminals, Housings, and Boots are critical components in electrical and electronic systems, providing secure connections, insulation, and environmental protection. Terminals facilitate electrical conductivity between wires or components, while Housings (connector bodies) protect internal contacts and maintain alignment. Boots (strain relief or sealing components) protect cables and connections from mechanical stress, moisture, and contaminants. These components are essential in industries such as automotive, telecommunications, and industrial automation, ensuring reliable performance under diverse conditions.

2. Main Types and Functional Classification

TypeFunction FeaturesApplication Examples
Screw TerminalsMechanical clamping for secure wire connectionsIndustrial control panels, HVAC systems
Spring Clamp TerminalsTool-free wire insertion with spring-loaded contactsLighting systems, residential wiring
PCB Terminal BlocksDirect mounting to printed circuit boardsPower supplies, instrumentation
Rubber HousingsFlexible insulation and vibration resistanceAutomotive wiring harnesses
Heat-Shrink BootsThermal activation for tight sealing and strain reliefTelecom cables, aerospace wiring

3. Structure and Components

A typical terminal system consists of: - Conductive Elements: Brass, phosphor bronze, or copper alloys for low resistance. - Housings: Thermoplastic (e.g., PA66, PBT) or rubber for insulation and structural integrity. - Boots: Elastomers like silicone, EPDM, or PVC for environmental sealing. Contacts are often gold-plated or tin-coated for corrosion resistance. Modular designs allow customization for specific applications.

4. Key Technical Specifications

ParameterDescriptionImportance
Current RatingMaximum operational current (e.g., 10-30A)Determines power handling capacity
Voltage RatingOperating voltage range (e.g., 250-1000V)Ensures dielectric strength
Material Temperature Range-40 C to +150 C for standard thermoplasticsOperational reliability in extreme environments
Contact Resistance 10m for high conductivityMinimizes energy loss
Ingress Protection (IP)IP65 to IP68 for dust/water resistanceEnvironmental durability

5. Application Fields

  • Automotive: Engine control units (ECUs), battery packs
  • Industrial Automation: PLC systems, factory sensors
  • Telecommunications: Fiber optic cable junctions
  • Consumer Electronics: Smartphones, wearables
  • Aerospace: Avionics wiring harnesses

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
TE ConnectivityMulti-Bit Terminal BlocksHigh-density design, 16A rating
MolexSL Series Spring Clamp TerminalsVibration-proof, 28AWG compatibility
Phoenix ContactCOMBICON PCB TerminalsUL/CSA certified, 450V rating
AmphenolHermetic Connector HousingsSealed for vacuum environments
DelphiAutomotive Heat-Shrink BootsFuel-resistant EPDM material

7. Selection Guidelines

Key considerations include: - Electrical Requirements: Match current/voltage ratings to application needs. - Environmental Conditions: Select IP-rated housings for outdoor/industrial use. - Mechanical Stress: Use boots with strain relief for vibration-prone areas. - Space Constraints: Miniaturized terminals for compact designs. - Compliance: Ensure RoHS, REACH, or industry-specific certifications.

8. Industry Trends

Emerging trends include: - Miniaturization: Sub-mm terminals for wearable devices. - High-Speed Data Transmission: Terminals supporting 10Gbps+ signals. - Material Innovation: Bio-based polymers for sustainability. - Smart Connectors: Integrated sensors for condition monitoring. - Automated Manufacturing: AI-driven quality control for precision components.

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