Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
1752146

1752146

Phoenix Contact

TERM BLOCK 6POS 25DEG 3.5MM PCB

399

1848778

1848778

Phoenix Contact

TERM BLOCK 15POS TOP ENTRY 3.5MM

3250

1864176

1864176

Phoenix Contact

TERM BLK 16POS TOP ENTRY 5MM PCB

0

1824776

1824776

Phoenix Contact

TERM BLK 5POS SIDE ENTRY 5MM SMD

298

1751523

1751523

Phoenix Contact

TERM BLK 15P SIDE ENT 3.5MM PCB

51

1864354

1864354

Phoenix Contact

TERM BLOCK 9POS 45DEG 3.5MM PCB

12

2200316

2200316

Phoenix Contact

TERM BLOCK 2POS 5MM PCB

100

1824637

1824637

Phoenix Contact

TERM BLK 2P SIDE ENT 3.81MM SMD

0

1985852

1985852

Phoenix Contact

TERM BLK 3POS SIDE ENTRY 5MM PCB

60

1728323

1728323

Phoenix Contact

TERM BLOCK 6POS 55DEG 3.81MM PCB

708

1770542

1770542

Phoenix Contact

TERM BLK 3P SIDE ENTRY 15MM PCB

0

1725740

1725740

Phoenix Contact

TERM BLK 11P SIDE ENT 2.54MM PCB

86

1741186

1741186

Phoenix Contact

TERM BLK 9POS TOP ENT 5.08MM PCB

0

1848710

1848710

Phoenix Contact

TERM BLOCK 9POS TOP ENTRY 3.5MM

1100

1862110

1862110

Phoenix Contact

TERM BLOCK 9POS 45DEG 3.5MM PCB

100

1864118

1864118

Phoenix Contact

TERM BLK 10POS TOP ENTRY 5MM PCB

150

1728297

1728297

Phoenix Contact

TERM BLOCK 3POS 55DEG 3.81MM PCB

354

1856207

1856207

Phoenix Contact

TERM BLK 5P SIDE ENT 17.48MM PCB

9

1714722

1714722

Phoenix Contact

TERM BLK 2P SIDE ENT 5.08MM PCB

11

1744442

1744442

Phoenix Contact

TERM BLOCK 3POS 45DEG 5.08MM PCB

178

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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