Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
1823638

1823638

Phoenix Contact

TERM BLK 2POS SIDE ENT 3.5MM PCB

0

1071181

1071181

Phoenix Contact

PCB TERMINAL BLOCK, NOMINAL CURR

284

1017515

1017515

Phoenix Contact

TERM BLK 3P SIDE ENT 6.35MM PCB

95

1725328

1725328

Phoenix Contact

TERM BLOCK 4POS 45DEG 5MM PCB

139

1822435

1822435

Phoenix Contact

TERM BLK 3POS TOP ENT 3.81MM PCB

0

1824158

1824158

Phoenix Contact

TERM BLK 9P TOP ENTRY 3.5MM SMD

1

2854102

2854102

Phoenix Contact

TERM BLK 3POS SIDE ENTRY 5MM PCB

0

1988969

1988969

Phoenix Contact

TERM BLOCK 3POS 45DEG 3.5MM PCB

17687

1725753

1725753

Phoenix Contact

TERM BLK 12P SIDE ENT 2.54MM PCB

2139

1984989

1984989

Phoenix Contact

TERM BLOCK 4POS 45DEG 3.5MM PCB

2036

1071016

1071016

Phoenix Contact

PCB TERMINAL BLOCK, NOMINAL CURR

40

1869279

1869279

Phoenix Contact

TERM BLOCK 8POS 55DEG 5.08MM PCB

345

1730641

1730641

Phoenix Contact

TERM BLK 5P SIDE ENT 5.08MM PCB

0

1792313

1792313

Phoenix Contact

TERM BLOCK 11POS 30DEG 7.5MM PCB

0

1891072

1891072

Phoenix Contact

TERM BLK 3P TOP ENTRY 3.5MM PCB

41

1928770

1928770

Phoenix Contact

TERM BLK 3POS SIDE ENT 3.5MM PCB

44

2278429

2278429

Phoenix Contact

TERM BLK 4POS SIDE ENT 3.5MM PCB

0

1907432

1907432

Phoenix Contact

TERM BLK 2P SIDE ENT 9.53MM PCB

99

1727793

1727793

Phoenix Contact

TERM BLK 8P SIDE ENT 3.81MM PCB

73

1988930

1988930

Phoenix Contact

TERM BLOCK 15POS 45DEG 5MM PCB

200

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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