Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
1071070

1071070

Phoenix Contact

PCB TERMINAL BLOCK, NOMINAL CURR

70

1823900

1823900

Phoenix Contact

TERM BLK 7POS SIDE ENTRY 5MM PCB

0

1729063

1729063

Phoenix Contact

TERM BLK 7POS SIDE ENTRY 5MM PCB

271

1935789

1935789

Phoenix Contact

TERM BLK 3POS SIDE ENTRY 5MM PCB

737

1824420

1824420

Phoenix Contact

TERM BLK 3POS TOP ENT 5.08MM SMD

35

1751345

1751345

Phoenix Contact

TERM BLK 12P SIDE ENT 3.5MM PCB

304

1727065

1727065

Phoenix Contact

TERM BLK 7P SIDE ENT 3.81MM PCB

1638

1729199

1729199

Phoenix Contact

TERM BLK 9P SIDE ENT 5.08MM PCB

124

1823609

1823609

Phoenix Contact

TERM BLK 10P TOP ENT 5.08MM PCB

178

1861933

1861933

Phoenix Contact

TERM BLOCK 2POS 45DEG 3.5MM PCB

652

1990737

1990737

Phoenix Contact

TERM BLK 2POS SIDE ENT 3.5MM PCB

40

1862505

1862505

Phoenix Contact

TERM BLOCK 11POS 45DEG 5MM PCB

42

1713309

1713309

Phoenix Contact

TERM BLOCK 5POS 35DEG 5.08MM PCB

11250

1726163

1726163

Phoenix Contact

TERM BLK 4P SIDE ENT 5.08MM PCB

94

1725669

1725669

Phoenix Contact

TERM BLK 3P SIDE ENT 2.54MM PCB

40938000

1706206

1706206

Phoenix Contact

TERM BLK 5P SIDE ENT 3.81MM PCB

0

1777545

1777545

Phoenix Contact

TERM BLK 2P SIDE ENT 6.35MM PCB

1996150

1703083

1703083

Phoenix Contact

TERM BLK 2POS SIDE ENT 7.5MM PCB

0

1935268

1935268

Phoenix Contact

TERM BLK 12P SIDE ENTRY 5MM PCB

0

1989447

1989447

Phoenix Contact

TERM BLK 2POS SIDE ENTRY 5MM PCB

0

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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