Terminal Blocks - Wire to Board

Part Number	Description / PDF	Quantity
691241810008 Würth Elektronik Midcom	TERM BLK 8P SIDE ENTRY 10MM PCB	0
691136800009 Würth Elektronik Midcom	10.00 MM TERMINAL BLOCK, VERTICA	50
691136800005 Würth Elektronik Midcom	10.00 MM TERMINAL BLOCK, VERTICA	200
691231710006 Würth Elektronik Midcom	5.00 MM TERMINAL BLOCK, DOUBLE L	334
691215700003 Würth Elektronik Midcom	5.00 MM TERMINAL BLOCK, VERTICAL	0
691127700006B Würth Elektronik Midcom	TERM BLK 6POS TOP ENTRY 5MM PCB	0
691132700002 Würth Elektronik Midcom	TERM BLK 2POS TOP ENTRY 5MM PCB	250
691213710002 Würth Elektronik Midcom	TERM BLK 2POS SIDE ENTRY 5MM PCB	2003
691241500006 Würth Elektronik Midcom	5.08 MM TERMINAL BLOCK, VERTICAL	198
691401700011B Würth Elektronik Midcom	5.00 MM TERMINAL BLOCK, VERTICAL	167
691252710003 Würth Elektronik Midcom	5.00 MM TERMINAL BLOCK, HORIZONT	330
691412220009M Würth Elektronik Midcom	TERM BLOCK 9POS 45DEG 7MM PCB	0
691242710004 Würth Elektronik Midcom	5.00 MM TERMINAL BLOCK, HORIZONT	376
691137810003 Würth Elektronik Midcom	10.00 MM TERMINAL BLOCK, HORIZON	396
691508110302 Würth Elektronik Midcom	TERM BLOCK 2POS 3.5MM SMD	420
691241700006 Würth Elektronik Midcom	5.00 MM TERMINAL BLOCK, VERTICAL	199
691252800101 Würth Elektronik Midcom	10.00 MM TERMINAL BLOCK, VERTICA	199
691131710004 Würth Elektronik Midcom	TERM BLK 4POS SIDE ENTRY 5MM PCB	100
691412320003M Würth Elektronik Midcom	TERM BLOCK 3POS 45DEG 3.81MM PCB	245
691412320006M Würth Elektronik Midcom	TERM BLOCK 6POS 45DEG 3.81MM PCB	179

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

Type	Functional Characteristics	Application Examples
Screw Terminal Blocks	Use screws for mechanical clamping force, offering high reliability and vibration resistance	Industrial control panels, HVAC systems
Spring Clamp Terminal Blocks	Utilize spring pressure for quick wire insertion/removal without tools	Smart home devices, test equipment
IDC (Insulation Displacement Connectors)	Cut through wire insulation for rapid termination, eliminating pre-stripping	Telecom equipment, automotive wiring harnesses
Push-in Terminal Blocks	Accept pre-stripped wires with minimal insertion force	Lighting control systems, factory automation
PCB Terminal Blocks	Through-hole or surface-mount designs optimized for board-level integration	Medical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

Parameter	Importance	Typical Values
Rated Current	Determines maximum continuous operating current capacity	1-30A
Rated Voltage	Defines safe operating voltage range	50-600V
Contact Resistance	Impacts power loss and thermal performance	10m
Insulation Resistance	Ensures electrical safety and signal integrity	100M
Operating Temperature	Determines material stability in working environment	-40 C to +120 C
Wire Gauge Range	Specifies compatible conductor sizes	26-4AWG
Material Glow-Wire Rating	Measures fire resistance per IEC 60335	650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

Manufacturer	Representative Product	Key Features
Phoenix Contact	PTSA 1.5/2-H-PE	Spring clamp, 1.5mm wire capacity, push-in PCB interface
TE Connectivity	CXT PCB Terminal Block	Surface-mount design, 3A rating, halogen-free
Weidm ller	SAM 2.5/ 4-GN	Plug-in connectors, vibration-proof, 2.5mm pitch
Molex	PicoBlade 0.8mm	Ultra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)