Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
SCM113100L

SCM113100L

Socapex (Amphenol Pcd)

TERM BLOCK 11POS 5MM PCB

0

ESLM12100

ESLM12100

Socapex (Amphenol Pcd)

TERM BLK 12P SIDE ENTRY 5MM PCB

0

ELMM12100

ELMM12100

Socapex (Amphenol Pcd)

TERM BLK 12POS 45DEG 5.08MM PCB

0

EL2M422B00

EL2M422B00

Socapex (Amphenol Pcd)

TERM BLK 21P SIDE ENT 5.08MM PCB

0

EL1M272B00

EL1M272B00

Socapex (Amphenol Pcd)

TERM BLK 27P SIDE ENT 5.08MM PCB

0

SCM093000L

SCM093000L

Socapex (Amphenol Pcd)

TERM BLOCK 9POS 5.08MM PCB

0

ELM049100

ELM049100

Socapex (Amphenol Pcd)

TERM BLK 4POS TOP ENTRY 5MM PCB

0

EL1M082B00

EL1M082B00

Socapex (Amphenol Pcd)

TERM BLK 8P SIDE ENT 5.08MM PCB

0

SCM073100L

SCM073100L

Socapex (Amphenol Pcd)

TERM BLOCK 7POS 5MM PCB

0

EL1M222G00

EL1M222G00

Socapex (Amphenol Pcd)

TERM BLK 22P SIDE ENT 5.08MM PCB

0

EL2M062B00

EL2M062B00

Socapex (Amphenol Pcd)

TERM BLK 3P SIDE ENT 5.08MM PCB

0

ESTT03130

ESTT03130

Socapex (Amphenol Pcd)

TERM BLK 3POS SIDE ENTRY 5MM PCB

0

EL1M042B00

EL1M042B00

Socapex (Amphenol Pcd)

TERM BLK 4P SIDE ENT 5.08MM PCB

0

SCM051100L

SCM051100L

Socapex (Amphenol Pcd)

TERM BLK 5POS SIDE ENTRY 5MM PCB

0

ESTT06160

ESTT06160

Socapex (Amphenol Pcd)

TERM BLK 2POS SIDE ENTRY 5MM PCB

0

SCM111000L

SCM111000L

Socapex (Amphenol Pcd)

TERM BLK 11P SIDE ENT 5.08MM PCB

0

ELM143200

ELM143200

Socapex (Amphenol Pcd)

TERM BLOCK 14POS 5.08MM PCB

0

EL1M072B00

EL1M072B00

Socapex (Amphenol Pcd)

TERM BLK 7P SIDE ENT 5.08MM PCB

0

ELM233100

ELM233100

Socapex (Amphenol Pcd)

TERM BLOCK 23POS 5MM PCB

0

SCM109000L

SCM109000L

Socapex (Amphenol Pcd)

TERM BLK 10P TOP ENT 5.08MM PCB

0

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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