Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
ELM173200

ELM173200

Socapex (Amphenol Pcd)

TERM BLOCK 17POS 5.08MM PCB

0

EL3M242B00

EL3M242B00

Socapex (Amphenol Pcd)

TERM BLK 8P SIDE ENT 5.08MM PCB

0

ELM103100

ELM103100

Socapex (Amphenol Pcd)

TERM BLOCK 10POS 5MM PCB

0

ESLT09160

ESLT09160

Socapex (Amphenol Pcd)

TERM BLK 3POS SIDE ENTRY 5MM PCB

0

SCM079100L

SCM079100L

Socapex (Amphenol Pcd)

TERM BLK 7POS TOP ENTRY 5MM PCB

0

ELVM05300

ELVM05300

Socapex (Amphenol Pcd)

TERM BLOCK 5POS 3.81MM PCB

0

EL3M512G00

EL3M512G00

Socapex (Amphenol Pcd)

TERM BLK 17P SIDE ENT 5.08MM PCB

0

SCM189100

SCM189100

Socapex (Amphenol Pcd)

TERM BLK 18POS TOP ENTRY 5MM PCB

0

SMVM03100

SMVM03100

Socapex (Amphenol Pcd)

TERM BLK 3P SIDE ENT 3.81MM SMD

0

SCM073100

SCM073100

Socapex (Amphenol Pcd)

TERM BLOCK 7POS 5MM PCB

0

ELM059100

ELM059100

Socapex (Amphenol Pcd)

TERM BLK 5POS TOP ENTRY 5MM PCB

0

SCM141000L

SCM141000L

Socapex (Amphenol Pcd)

TERM BLK 14P SIDE ENT 5.08MM PCB

0

EL1M292G00

EL1M292G00

Socapex (Amphenol Pcd)

TERM BLK 29P SIDE ENT 5.08MM PCB

0

ESBM05100

ESBM05100

Socapex (Amphenol Pcd)

TERM BLK 5POS SIDE ENT 3.5MM PCB

0

ESDM06100

ESDM06100

Socapex (Amphenol Pcd)

TERM BLK 6P SIDE ENT 2.54MM PCB

0

SCM161000L

SCM161000L

Socapex (Amphenol Pcd)

TERM BLK 16P SIDE ENT 5.08MM PCB

0

EL3M272G00

EL3M272G00

Socapex (Amphenol Pcd)

TERM BLK 9P SIDE ENT 5.08MM PCB

0

ELM203100

ELM203100

Socapex (Amphenol Pcd)

TERM BLOCK 20POS 5MM PCB

0

ELMM18120

ELMM18120

Socapex (Amphenol Pcd)

TERM BLK 18POS 45DEG 5.08MM PCB

0

EL3M782G00

EL3M782G00

Socapex (Amphenol Pcd)

TERM BLK 26P SIDE ENT 5.08MM PCB

0

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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