Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
ELMM23100

ELMM23100

Socapex (Amphenol Pcd)

TERM BLK 23POS 45DEG 5.08MM PCB

0

ELMM07100

ELMM07100

Socapex (Amphenol Pcd)

TERM BLOCK 7POS 45DEG 5.08MM PCB

0

ESDM05100

ESDM05100

Socapex (Amphenol Pcd)

TERM BLK 5P SIDE ENT 2.54MM PCB

0

SCM071000

SCM071000

Socapex (Amphenol Pcd)

TERM BLK 7P SIDE ENT 5.08MM PCB

0

EL1M172G00

EL1M172G00

Socapex (Amphenol Pcd)

TERM BLK 17P SIDE ENT 5.08MM PCB

0

SMXM03100

SMXM03100

Socapex (Amphenol Pcd)

TERM BLK 3POS SIDE ENT 3.5MM SMD

0

ELVM05900

ELVM05900

Socapex (Amphenol Pcd)

TERM BLK 5POS TOP ENT 3.81MM PCB

0

SCM041100L

SCM041100L

Socapex (Amphenol Pcd)

TERM BLK 4POS SIDE ENTRY 5MM PCB

0

SCM061000

SCM061000

Socapex (Amphenol Pcd)

TERM BLK 6P SIDE ENT 5.08MM PCB

0

EL1M032B00

EL1M032B00

Socapex (Amphenol Pcd)

TERM BLK 3P SIDE ENT 5.08MM PCB

0

EL1M202G00

EL1M202G00

Socapex (Amphenol Pcd)

TERM BLK 20P SIDE ENT 5.08MM PCB

0

ELM241200

ELM241200

Socapex (Amphenol Pcd)

TERM BLK 24P SIDE ENT 5.08MM PCB

0

ESBM02200

ESBM02200

Socapex (Amphenol Pcd)

TERM BLK 2P SIDE ENT 3.81MM PCB

0

EL2M282B00

EL2M282B00

Socapex (Amphenol Pcd)

TERM BLK 14P SIDE ENT 5.08MM PCB

0

ESTT02130

ESTT02130

Socapex (Amphenol Pcd)

TERM BLK 2POS SIDE ENTRY 5MM PCB

0

ELXM099G0

ELXM099G0

Socapex (Amphenol Pcd)

TERM BLK 9P TOP ENTRY 3.5MM PCB

0

SCM089000L

SCM089000L

Socapex (Amphenol Pcd)

TERM BLK 8POS TOP ENT 5.08MM PCB

0

ELM229200

ELM229200

Socapex (Amphenol Pcd)

TERM BLK 22P TOP ENT 5.08MM PCB

0

EL3V121B00

EL3V121B00

Socapex (Amphenol Pcd)

TERM BLK 4P SIDE ENT 3.81MM PCB

0

ELM033100

ELM033100

Socapex (Amphenol Pcd)

TERM BLOCK 3POS 5MM PCB

0

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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