Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
0395438502

0395438502

Woodhead - Molex

TERM BLK 2POS TOP ENTRY 5MM PCB

0

0395430208

0395430208

Woodhead - Molex

TERM BLOCK 8POS 45DEG 5MM PCB

0

0395935019

0395935019

Woodhead - Molex

TERM BLK 19P SIDE ENTRY 5MM PCB

0

0395438322

0395438322

Woodhead - Molex

TERM BLOCK 22POS 45DEG 5MM PCB

0

0399608209

0399608209

Woodhead - Molex

TERM BLK 9POS TOP ENTRY 8MM PCB

0

0398800610

0398800610

Woodhead - Molex

TERM BLK 5P SIDE ENT 5.08MM PCB

0

0399100912

0399100912

Woodhead - Molex

TERM BLK 12P SIDE ENTRY 10.16MM

0

0395430623

0395430623

Woodhead - Molex

TERM BLK 23P SIDE ENTRY 5MM PCB

0

0395447007

0395447007

Woodhead - Molex

TERM BLK 7P SIDE ENT 5.08MM PCB

0

0395445019

0395445019

Woodhead - Molex

TERM BLK 19P SIDE ENT 5.08MM PCB

0

0397730002

0397730002

Woodhead - Molex

EUROSTYLE 2.54 FIXED PIN 2 CIR

739

0399200604

0399200604

Woodhead - Molex

TERM BLK 4P SIDE ENTRY 15MM PCB

0

0395432204

0395432204

Woodhead - Molex

TERM BLOCK 4POS 45DEG 5MM PCB

0

0398800309

0398800309

Woodhead - Molex

TERM BLK 9P SIDE ENT 5.08MM PCB

587

0395430007

0395430007

Woodhead - Molex

TERM BLK 7POS SIDE ENTRY 5MM PCB

1150

0395931204

0395931204

Woodhead - Molex

TERM BLOCK 4POS 45DEG 5MM PCB

0

0399608210

0399608210

Woodhead - Molex

TERM BLK 10POS TOP ENTRY 8MM PCB

0

0395935113

0395935113

Woodhead - Molex

TERM BLK 13POS TOP ENTRY 5MM PCB

0

0395447005

0395447005

Woodhead - Molex

TERM BLK 5P SIDE ENT 5.08MM PCB

0

0399590003

0399590003

Woodhead - Molex

TERM BLK 9POS SIDE ENTRY 8MM PCB

0

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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