Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
0395935117

0395935117

Woodhead - Molex

TERM BLK 17POS TOP ENTRY 5MM PCB

0

0395431208

0395431208

Woodhead - Molex

TERM BLOCK 8POS 45DEG 5MM PCB

0

0395437004

0395437004

Woodhead - Molex

TERM BLK 4POS SIDE ENTRY 5MM PCB

0

0398900909

0398900909

Woodhead - Molex

TERM BLK 3POS SIDE ENTRY 5MM PCB

0

0393572002

0393572002

Woodhead - Molex

TERM BLK 2POS SIDE ENT 3.5MM PCB

0

0395935015

0395935015

Woodhead - Molex

TERM BLK 15P SIDE ENTRY 5MM PCB

0

0395431008

0395431008

Woodhead - Molex

TERM BLK 8POS SIDE ENTRY 5MM PCB

0

0395436502

0395436502

Woodhead - Molex

TERM BLK 2POS TOP ENTRY 5MM PCB

0

0395930015

0395930015

Woodhead - Molex

TERM BLK 15P SIDE ENTRY 5MM PCB

0

0395932202

0395932202

Woodhead - Molex

TERM BLOCK 2POS 45DEG 5MM PCB

0

0395447016

0395447016

Woodhead - Molex

TERM BLK 16P SIDE ENT 5.08MM PCB

0

0399100910

0399100910

Woodhead - Molex

TERM BLK 10P SIDE ENTRY 10.16MM

0

0397000109

0397000109

Woodhead - Molex

TERM BLOCK 9POS 45DEG 5.08MM PCB

0

0398900406

0398900406

Woodhead - Molex

TERM BLOCK 6POS 35DEG 5MM PCB

16200

0398800714

0398800714

Woodhead - Molex

TERM BLK 7P SIDE ENT 5.08MM PCB

0

0395431010

0395431010

Woodhead - Molex

TERM BLK 10P SIDE ENTRY 5MM PCB

0

0395432023

0395432023

Woodhead - Molex

TERM BLK 23P SIDE ENTRY 5MM PCB

0

0395437017

0395437017

Woodhead - Molex

TERM BLK 17P SIDE ENTRY 5MM PCB

0

0395932217

0395932217

Woodhead - Molex

TERM BLOCK 17POS 45DEG 5MM PCB

0

0395931206

0395931206

Woodhead - Molex

TERM BLOCK 6POS 45DEG 5MM PCB

0

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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