Terminal Blocks - Headers, Plugs and Sockets

Image	Part Number	Description / PDF	Quantity	Rfq
	V52231510000G Anytek (Amphenol Anytek)	TERM BLOCK RCPT 22POS 3.81MM	0
	HW11B0500000G Anytek (Amphenol Anytek)	TERM BLOCK PLUG 11POS STR 2.5MM	0
	TJ0971000000G Anytek (Amphenol Anytek)	TERM BLOCK PLUG 9POS STR 5MM	0
	VM1475000000G Anytek (Amphenol Anytek)	TERM BLOCK PLUG 14POS STR 5MM	0
	KE4251530000G Anytek (Amphenol Anytek)	TERM BLOCK HDR 42POS 5.08MM	0
	V70312500000G Anytek (Amphenol Anytek)	TERM BLOCK HDR 3POS VERT 3.5MM	0
	TS17118A0000G Anytek (Amphenol Anytek)	TERM BLOCK PLUG 17POS 3.5MM	0
	TS16318A0000G Anytek (Amphenol Anytek)	TERM BLOCK PLUG 16POS 3.81MM	0
	HW1330800000G Anytek (Amphenol Anytek)	TERM BLOCK PLUG 13POS STR 3.81MM	0
	VX281101B000G Anytek (Amphenol Anytek)	TERM BLOCK HDR 28POS 90DEG 3.5MM	0
	HW1830800000G Anytek (Amphenol Anytek)	TERM BLOCK PLUG 18POS STR 3.81MM	0
	OQ1775810000G Anytek (Amphenol Anytek)	TERM BLOCK HDR 17POS 90DEG 5MM	0
	VM2435000000G Anytek (Amphenol Anytek)	TERM BLOCK PLUG 24POS STR 3.81MM	0
	KL1162520000G Anytek (Amphenol Anytek)	TERM BLOCK HDR 11POS 10.16MM	0
	V52431500000G Anytek (Amphenol Anytek)	TERM BLOCK RCPT 24POS 3.81MM	0
	KL0962510000G Anytek (Amphenol Anytek)	TERM BLOCK HDR 9POS 10.16MM	0
	H420505D0000G Anytek (Amphenol Anytek)	TERM BLOCK PLUG 20POS STR 5.08MM	0
	EX1200000000G Anytek (Amphenol Anytek)	TERM BLOCK HDR 12POS VERT 5MM	0
	VK0552500000G Anytek (Amphenol Anytek)	TERM BLOCK HDR 5POS 45DEG 5.08MM	0
	OQ0935800000G Anytek (Amphenol Anytek)	TERM BLOCK HDR 9POS VERT 3.81MM	0

Terminal Blocks - Headers, Plugs and Sockets

1. Overview

Terminal blocks, headers, plugs, and sockets are essential components in electrical and electronic systems for establishing reliable connections between circuits. These devices enable signal transmission, power distribution, and system modularity. Their standardized designs ensure interoperability, scalability, and ease of maintenance in complex systems.

2. Main Types and Functional Classification

Type	Functional Characteristics	Application Examples
Terminal Blocks	Screw/clamp-based connections for high current/ voltage	Industrial control panels, power distribution units
PCB Headers	Pin/grid arrays for board-to-board connections	Embedded systems, Arduino shields
RJ Connectors	Modular jacks for data/telecom signals	Ethernet networks (RJ45), telephone systems (RJ11)
D-Sub Connectors	Multi-pin trapezoidal shells for analog/digital signals	Legacy serial interfaces, industrial sensors
USB Connectors	Hot-pluggable interfaces for power/data	Consumer electronics, peripheral devices

3. Structure and Components

Typical structures include:

Insulating housing (PA66, PBT, or LCP plastics)
Contact elements (phosphor bronze, beryllium copper)
Plating materials (gold, tin, nickel for corrosion resistance)
Actuation mechanisms (screws, spring clamps, or friction fits)
EMI shielding layers (for high-frequency applications)

4. Key Technical Specifications

Parameter	Importance
Current Rating (A)	Determines power handling capacity
Voltage Rating (V)	Defines dielectric strength requirements
Contact Resistance (m )	Impacts signal integrity and power loss
Insertion Loss (dB)	Critical for high-speed data transmission
Mating Cycles	Indicates mechanical durability
Operating Temperature (- C to + C)	Defines environmental tolerance

5. Application Fields

Primary industries include:

Industrial automation (PLCs, HMIs)
Telecommunications (5G base stations, routers)
Consumer electronics (smartphones, wearables)
Medical equipment (imaging devices, patient monitors)
Automotive (EV charging systems, ADAS)

6. Leading Manufacturers and Products

Manufacturer	Representative Product
Phoenix Contact	COMBICON series terminal blocks
TE Connectivity	MICRO MATCH connectors
Molex	SL Series headers
Amphenol	D-Subminiature connectors
Samtec	QTE high-speed socket systems

7. Selection Guidelines

Key considerations:

Electrical requirements (current/voltage levels)
Mechanical constraints (space, vibration)
Environmental factors (temperature, humidity)
Signal integrity needs (frequency, noise rejection)
Cost vs. reliability trade-offs
Compliance with standards (IPC, IEC, UL)

8. Industry Trends

Emerging developments include:

Miniaturization for wearable devices
High-speed connectors for 5G/6G ( 25 Gbps)
Hybrid connectors integrating power/data
Eco-friendly materials (halogen-free, RoHS compliant)
Smart connectors with built-in sensors
Automotive-grade connectors for EVs