Terminal Blocks - Headers, Plugs and Sockets

Image Part Number Description / PDF Quantity Rfq
0395172514

0395172514

Woodhead - Molex

TERM BLOCK PLUG 14POS 3.81MM

0

0395355503

0395355503

Woodhead - Molex

TERM BLOCK HDR 3POS VERT 5.08MM

0

0395377522

0395377522

Woodhead - Molex

TERM BLOCK PLUG 22POS 5.08MM

0

0395215020

0395215020

Woodhead - Molex

TERM BLOCK HDR 20POS VERT 5MM

0

0395205211

0395205211

Woodhead - Molex

TERM BLOCK PLUG 11POS STR 5MM

0

0395178319

0395178319

Woodhead - Molex

TERM BLOCK PLUG 19POS 3.81MM

0

0395137903

0395137903

Woodhead - Molex

TERM BLOCK PLUG 3POS 3.81MM

0

0395233420

0395233420

Woodhead - Molex

TERM BLOCK PLUG 20POS 90DEG 5MM

0

0395151019

0395151019

Woodhead - Molex

TERM BLOCK HDR 19POS VERT 3.81MM

0

0395133412

0395133412

Woodhead - Molex

TERM BLOCK PLUG 12POS 3.81MM

0

0395373010

0395373010

Woodhead - Molex

TERM BLOCK PLUG 10POS 5.08MM

0

0395200203

0395200203

Woodhead - Molex

TERM BLOCK PLUG 3POS STR 5MM

0

0395233315

0395233315

Woodhead - Molex

TERM BLOCK PLUG 15POS 90DEG 5MM

0

0395233414

0395233414

Woodhead - Molex

TERM BLOCK PLUG 14POS 90DEG 5MM

0

0395040620

0395040620

Woodhead - Molex

TERM BLOCK PLUG 20POS STR 3.5MM

0

0395045702

0395045702

Woodhead - Molex

TERM BLOCK PLUG 2POS STR 3.5MM

0

0395340219

0395340219

Woodhead - Molex

TERM BLOCK PLUG 19POS STR 5.08MM

0

0395382010

0395382010

Woodhead - Molex

TERM BLOCK HDR 10POS VERT 5.08MM

0

0395300522

0395300522

Woodhead - Molex

TERM BLOCK PLUG 22POS STR 5.08MM

0

0395215021

0395215021

Woodhead - Molex

TERM BLOCK HDR 21POS VERT 5MM

0

Terminal Blocks - Headers, Plugs and Sockets

1. Overview

Terminal blocks, headers, plugs, and sockets are essential components in electrical and electronic systems for establishing reliable connections between circuits. These devices enable signal transmission, power distribution, and system modularity. Their standardized designs ensure interoperability, scalability, and ease of maintenance in complex systems.

2. Main Types and Functional Classification

Type Functional Characteristics Application Examples
Terminal Blocks Screw/clamp-based connections for high current/ voltage Industrial control panels, power distribution units
PCB Headers Pin/grid arrays for board-to-board connections Embedded systems, Arduino shields
RJ Connectors Modular jacks for data/telecom signals Ethernet networks (RJ45), telephone systems (RJ11)
D-Sub Connectors Multi-pin trapezoidal shells for analog/digital signals Legacy serial interfaces, industrial sensors
USB Connectors Hot-pluggable interfaces for power/data Consumer electronics, peripheral devices

3. Structure and Components

Typical structures include:

  • Insulating housing (PA66, PBT, or LCP plastics)
  • Contact elements (phosphor bronze, beryllium copper)
  • Plating materials (gold, tin, nickel for corrosion resistance)
  • Actuation mechanisms (screws, spring clamps, or friction fits)
  • EMI shielding layers (for high-frequency applications)

4. Key Technical Specifications

Parameter Importance
Current Rating (A) Determines power handling capacity
Voltage Rating (V) Defines dielectric strength requirements
Contact Resistance (m ) Impacts signal integrity and power loss
Insertion Loss (dB) Critical for high-speed data transmission
Mating Cycles Indicates mechanical durability
Operating Temperature (- C to + C) Defines environmental tolerance

5. Application Fields

Primary industries include:

  • Industrial automation (PLCs, HMIs)
  • Telecommunications (5G base stations, routers)
  • Consumer electronics (smartphones, wearables)
  • Medical equipment (imaging devices, patient monitors)
  • Automotive (EV charging systems, ADAS)

6. Leading Manufacturers and Products

Manufacturer Representative Product
Phoenix Contact COMBICON series terminal blocks
TE Connectivity MICRO MATCH connectors
Molex SL Series headers
Amphenol D-Subminiature connectors
Samtec QTE high-speed socket systems

7. Selection Guidelines

Key considerations:

  • Electrical requirements (current/voltage levels)
  • Mechanical constraints (space, vibration)
  • Environmental factors (temperature, humidity)
  • Signal integrity needs (frequency, noise rejection)
  • Cost vs. reliability trade-offs
  • Compliance with standards (IPC, IEC, UL)

8. Industry Trends

Emerging developments include:

  • Miniaturization for wearable devices
  • High-speed connectors for 5G/6G ( 25 Gbps)
  • Hybrid connectors integrating power/data
  • Eco-friendly materials (halogen-free, RoHS compliant)
  • Smart connectors with built-in sensors
  • Automotive-grade connectors for EVs

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