Terminal Blocks - Headers, Plugs and Sockets

Image Part Number Description / PDF Quantity Rfq
1809351

1809351

Phoenix Contact

TERM BLOCK HDR 11POS VERT 5.08MM

0

OSTOQ085450

OSTOQ085450

On-Shore Technology, Inc.

TERM BLOCK HDR 8POS VERT 5.08MM

2130

0395061006

0395061006

Woodhead - Molex

TERM BLOCK HDR 6POS 90DEG 3.5MM

0

691353500010

691353500010

Würth Elektronik Midcom

5.08 MM TERMINAL BLOCK PLUG, VER

65

1847275

1847275

Phoenix Contact

TERM BLOCK PLUG 17POS STR 3.5MM

34

0395225006

0395225006

Woodhead - Molex

TERM BLOCK HDR 6POS 90DEG 5MM

1404

1792391

1792391

Phoenix Contact

TERM BLOCK PLUG 17POS 5.08MM

50

EDZ951/9

EDZ951/9

On-Shore Technology, Inc.

TERM BLOCK PLUG 9POS STR 5.08MM

50

1728000000

1728000000

Weidmuller

TERM BLOCK HDR 8POS 90DEG 3.5MM

1227120

1749586

1749586

Phoenix Contact

TERM BLOCK HDR 16POS 3.81MM

0

691322310007

691322310007

Würth Elektronik Midcom

3.81 MM TERMINAL BLOCK HEADER, H

448

20020013-G021B01LF

20020013-G021B01LF

Anytek (Amphenol Anytek)

TERM BLOCK PLUG 2POS STR 5MM

0

1809283

1809283

Phoenix Contact

TERM BLOCK HDR 4POS VERT 5.08MM

0

5444673

5444673

Phoenix Contact

TERM BLOCK HDR 5POS VERT 3.81MM

208

1842380

1842380

Phoenix Contact

TERM BLOCK HDR 8POS 90DEG 5.08MM

97

25-E1600-07

25-E1600-07

NTE Electronics, Inc.

TERMINAL BLOCK EUROSTYLE

142

1788677

1788677

Phoenix Contact

TERM BLOCK RCPT 16POS 5.08MM

47

1986716-3

1986716-3

TE Connectivity AMP Connectors

TERM BLOCK PLUG 3POS 90DEG 3.5MM

1265

1810451

1810451

Phoenix Contact

TERM BLOCK PLUG 4POS 5.08MM

0

1949060000

1949060000

Weidmuller

TERM BLOCK PLUG 6POS 5.08MM

6060

Terminal Blocks - Headers, Plugs and Sockets

1. Overview

Terminal blocks, headers, plugs, and sockets are essential components in electrical and electronic systems for establishing reliable connections between circuits. These devices enable signal transmission, power distribution, and system modularity. Their standardized designs ensure interoperability, scalability, and ease of maintenance in complex systems.

2. Main Types and Functional Classification

Type Functional Characteristics Application Examples
Terminal Blocks Screw/clamp-based connections for high current/ voltage Industrial control panels, power distribution units
PCB Headers Pin/grid arrays for board-to-board connections Embedded systems, Arduino shields
RJ Connectors Modular jacks for data/telecom signals Ethernet networks (RJ45), telephone systems (RJ11)
D-Sub Connectors Multi-pin trapezoidal shells for analog/digital signals Legacy serial interfaces, industrial sensors
USB Connectors Hot-pluggable interfaces for power/data Consumer electronics, peripheral devices

3. Structure and Components

Typical structures include:

  • Insulating housing (PA66, PBT, or LCP plastics)
  • Contact elements (phosphor bronze, beryllium copper)
  • Plating materials (gold, tin, nickel for corrosion resistance)
  • Actuation mechanisms (screws, spring clamps, or friction fits)
  • EMI shielding layers (for high-frequency applications)

4. Key Technical Specifications

Parameter Importance
Current Rating (A) Determines power handling capacity
Voltage Rating (V) Defines dielectric strength requirements
Contact Resistance (m ) Impacts signal integrity and power loss
Insertion Loss (dB) Critical for high-speed data transmission
Mating Cycles Indicates mechanical durability
Operating Temperature (- C to + C) Defines environmental tolerance

5. Application Fields

Primary industries include:

  • Industrial automation (PLCs, HMIs)
  • Telecommunications (5G base stations, routers)
  • Consumer electronics (smartphones, wearables)
  • Medical equipment (imaging devices, patient monitors)
  • Automotive (EV charging systems, ADAS)

6. Leading Manufacturers and Products

Manufacturer Representative Product
Phoenix Contact COMBICON series terminal blocks
TE Connectivity MICRO MATCH connectors
Molex SL Series headers
Amphenol D-Subminiature connectors
Samtec QTE high-speed socket systems

7. Selection Guidelines

Key considerations:

  • Electrical requirements (current/voltage levels)
  • Mechanical constraints (space, vibration)
  • Environmental factors (temperature, humidity)
  • Signal integrity needs (frequency, noise rejection)
  • Cost vs. reliability trade-offs
  • Compliance with standards (IPC, IEC, UL)

8. Industry Trends

Emerging developments include:

  • Miniaturization for wearable devices
  • High-speed connectors for 5G/6G ( 25 Gbps)
  • Hybrid connectors integrating power/data
  • Eco-friendly materials (halogen-free, RoHS compliant)
  • Smart connectors with built-in sensors
  • Automotive-grade connectors for EVs

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