Terminal Blocks - Headers, Plugs and Sockets

Image Part Number Description / PDF Quantity Rfq
1-2342071-3

1-2342071-3

TE Connectivity AMP Connectors

TERM BLOCK HDR 13POS VERT 3.5MM

200

691318500002

691318500002

Würth Elektronik Midcom

5.08 MM TERMINAL BLOCK HEADER, V

188

1827761

1827761

Phoenix Contact

TERM BLOCK PLUG 8POS STR 3.81MM

10112200

1837630000

1837630000

Weidmuller

TERM BLOCK HDR 2POS 90DEG 5.08MM

284100

OSTVL203151

OSTVL203151

On-Shore Technology, Inc.

TERM BLOCK HDR 20POS 3.81MM

0

1862959

1862959

Phoenix Contact

TERM BLOCK PLUG 12POS 3.5MM

0

EDSTLZ990/5

EDSTLZ990/5

On-Shore Technology, Inc.

TERM BLOCK HDR 5POS 45DEG 5.08MM

0

OSTTH020160

OSTTH020160

On-Shore Technology, Inc.

TERM BLOCK PLUG 2POS 90DEG 5MM

17698

XW4M-08D1-V1DA

XW4M-08D1-V1DA

Omron Electronics Components

PLUG,SINGLE-ROW,STRAIGHT,GOLD,TH

0

1982890000

1982890000

Weidmuller

TERM BLOCK PLUG 2POS 5.08MM

270

1847547

1847547

Phoenix Contact

TERM BLOCK HDR 10POS 5.08MM

35

1779378

1779378

Phoenix Contact

TERM BLOCK HDR 2POS VERT 3.5MM

0

1950450000

1950450000

Weidmuller

TERM BLOCK PLUG 16POS 5.08MM

53

EDSTLZ990/23

EDSTLZ990/23

On-Shore Technology, Inc.

TERM BLOCK HDR 23POS 5.08MM

0

TS03315A0000G

TS03315A0000G

Anytek (Amphenol Anytek)

TERM BLOCK PLUG 3POS 3.81MM

1966

5445452

5445452

Phoenix Contact

TERM BLOCK HDR 4POS 90DEG 5MM

1

1809734

1809734

Phoenix Contact

TERM BLOCK PLUG 2POS STR 5.08MM

192

1954470000

1954470000

Weidmuller

TERM BLOCK PLUG 4POS STR 5MM

1771530

1838160000

1838160000

Weidmuller

TERM BLOCK HDR 20POS VERT 5.08MM

80

1-284514-0

1-284514-0

TE Connectivity AMP Connectors

TERM BLOCK HDR 10POS VERT 3.5MM

0

Terminal Blocks - Headers, Plugs and Sockets

1. Overview

Terminal blocks, headers, plugs, and sockets are essential components in electrical and electronic systems for establishing reliable connections between circuits. These devices enable signal transmission, power distribution, and system modularity. Their standardized designs ensure interoperability, scalability, and ease of maintenance in complex systems.

2. Main Types and Functional Classification

Type Functional Characteristics Application Examples
Terminal Blocks Screw/clamp-based connections for high current/ voltage Industrial control panels, power distribution units
PCB Headers Pin/grid arrays for board-to-board connections Embedded systems, Arduino shields
RJ Connectors Modular jacks for data/telecom signals Ethernet networks (RJ45), telephone systems (RJ11)
D-Sub Connectors Multi-pin trapezoidal shells for analog/digital signals Legacy serial interfaces, industrial sensors
USB Connectors Hot-pluggable interfaces for power/data Consumer electronics, peripheral devices

3. Structure and Components

Typical structures include:

  • Insulating housing (PA66, PBT, or LCP plastics)
  • Contact elements (phosphor bronze, beryllium copper)
  • Plating materials (gold, tin, nickel for corrosion resistance)
  • Actuation mechanisms (screws, spring clamps, or friction fits)
  • EMI shielding layers (for high-frequency applications)

4. Key Technical Specifications

Parameter Importance
Current Rating (A) Determines power handling capacity
Voltage Rating (V) Defines dielectric strength requirements
Contact Resistance (m ) Impacts signal integrity and power loss
Insertion Loss (dB) Critical for high-speed data transmission
Mating Cycles Indicates mechanical durability
Operating Temperature (- C to + C) Defines environmental tolerance

5. Application Fields

Primary industries include:

  • Industrial automation (PLCs, HMIs)
  • Telecommunications (5G base stations, routers)
  • Consumer electronics (smartphones, wearables)
  • Medical equipment (imaging devices, patient monitors)
  • Automotive (EV charging systems, ADAS)

6. Leading Manufacturers and Products

Manufacturer Representative Product
Phoenix Contact COMBICON series terminal blocks
TE Connectivity MICRO MATCH connectors
Molex SL Series headers
Amphenol D-Subminiature connectors
Samtec QTE high-speed socket systems

7. Selection Guidelines

Key considerations:

  • Electrical requirements (current/voltage levels)
  • Mechanical constraints (space, vibration)
  • Environmental factors (temperature, humidity)
  • Signal integrity needs (frequency, noise rejection)
  • Cost vs. reliability trade-offs
  • Compliance with standards (IPC, IEC, UL)

8. Industry Trends

Emerging developments include:

  • Miniaturization for wearable devices
  • High-speed connectors for 5G/6G ( 25 Gbps)
  • Hybrid connectors integrating power/data
  • Eco-friendly materials (halogen-free, RoHS compliant)
  • Smart connectors with built-in sensors
  • Automotive-grade connectors for EVs

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