Terminal Blocks - Accessories - Wire Ferrules

Image Part Number Description / PDF Quantity Rfq
9019190000

9019190000

Weidmuller

CONN FERRULE 12AWG GRAY 1=500PC

3

3240251

3240251

Phoenix Contact

CONN FERRULE 22AWG YELLOW

16251

1162034

1162034

American Electrical, Inc.

CONN FERRULE W TYP 22-24AWG TURQ

790

FTD75-8-D

FTD75-8-D

Panduit Corporation

CONN FERRULE DIN TWO X 22AWG WHT

2147483647

9019160000

9019160000

Weidmuller

CONN FERRULE DIN 14AWG BLU 500PC

31

9026010000

9026010000

Weidmuller

CONN FERRULE 12AWG GRAY 1=250PC

0

2227.0/100

2227.0/100

Altech Corporation

H6.00/12 UNINSULATED10AWG FERRUL

63839700

3-966292-3

3-966292-3

TE Connectivity AMP Connectors

CONN FERRULE 3AWG BLACK

19167

2-966292-7

2-966292-7

TE Connectivity AMP Connectors

CONN FERRULE 10AWG GREEN

23600

9025870000

9025870000

Weidmuller

CONN FERRULE 20AWG ORNGE 1=500PC

4336

9025740000

9025740000

Weidmuller

CONN FERRULE 24AWG BLUE 1=500PC

136

2864.0/100

2864.0/100

Altech Corporation

H0.50/8D DIN STD20AWG INSULATED

841012200

F75-6-M

F75-6-M

Panduit Corporation

CONN FERRULE DIN 22AWG

33042000

FSD81-12-C

FSD81-12-C

Panduit Corporation

CONN FERRULE DIN 12AWG GRAY

1761298100

F81-15-M

F81-15-M

Panduit Corporation

CONN FERRULE DIN 12AWG

162946000

1183025

1183025

American Electrical, Inc.

CONN FERRULE T TYPE 14AWG GRAY

0

F82-20-M

F82-20-M

Panduit Corporation

CONN FERRULE DIN 10AWG

48000

9019020000

9019020000

Weidmuller

CONN FERRULE DIN 20AWG WHT 500PC

6

9004770000

9004770000

Weidmuller

CONN FERRL DIN 2X18AWG GRY 500PC

2

FSD78-12-D

FSD78-12-D

Panduit Corporation

CONN FERRULE DIN 16AWG BLACK

2147483647

Terminal Blocks - Accessories - Wire Ferrules

1. Overview

Wire ferrules are tubular connectors used to terminate stranded wires, ensuring reliable electrical connections in terminal blocks. They compress the wire strands into a solid ring or eyelet, preventing fraying and improving conductivity. These components are critical in industrial automation, power distribution, and control systems where vibration resistance and long-term stability are essential.

2. Main Types & Functional Classification

TypeFunctional FeaturesApplication Examples
Open Barrel FerrulesAllow partial insertion of wires; suitable for frequent disassemblyControl panels in manufacturing systems
Insulated FerrulesInclude plastic sleeves for additional safety and insulationMedical equipment and HVAC systems
Double-Crimped FerrulesProvide dual compression points for enhanced mechanical strengthAutomotive wiring harnesses
Multi-Wire FerrulesAccommodate multiple wires in a single termination pointPower distribution boxes

3. Structure & Composition

Wire ferrules typically consist of: - Conductive Body: Made from electrolytic copper or brass for optimal conductivity - Surface Coating: Tin-plated for corrosion resistance and solderability - Insulation Sleeve: Thermoplastic material (e.g., PA66) for insulated types - Barrel Design: Precision-engineered inner diameter matching specific wire gauges

4. Key Technical Specifications

ParameterSignificance
Conductor Cross-Section Range (0.2-6 mm )Determines current-carrying capacity and wire compatibility
Rated Current (5-30 A)Defines maximum operational current under standard conditions
Crimping Force (50-200 N)Affects connection reliability and cold welding prevention
Temperature Range (-40 C to +120 C)Specifies operational limits in different environments
Material Hardness (60-90 HV)Influences durability and resistance to deformation

5. Application Fields

Primary industries include: - Industrial automation (PLC control cabinets, CNC machines) - Energy systems (solar inverters, wind turbine controllers) - Transportation (railway signaling systems, commercial vehicle wiring) - Building technology (HVAC systems, smart grid interfaces)

6. Leading Manufacturers & Products

ManufacturerRepresentative Product
Phoenix ContactMAU-SET series ferrules with push-in technology
Weidm llerKLUEGO color-coded ferrules for rail applications
TE ConnectivityDynamic ferrules for automotive vibration environments
WAGOTOPJOB S ferrules with integrated test points

7. Selection Recommendations

Key considerations: - Match ferrule inner diameter to stripped wire length (typically 0.5-1.0 mm tolerance) - Select material based on environmental factors (e.g., tin-plated for humid environments) - Consider insulation requirements per IEC 61558-1 standards - Verify compatibility with terminal block clamping mechanisms - For high-vibration applications, choose double-crimped designs

8. Industry Trends

Current developments include: - Miniaturization for PCB-mounted terminal blocks (down to 2.5 mm pitch) - Integration with smart diagnostic systems (e.g., temperature-sensing ferrules) - Adoption of halogen-free materials for improved fire safety - Development of hybrid ferrules combining power and signal transmission - Increased use of automated crimping systems in production lines

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