Terminal Blocks - Accessories - Wire Ferrules

Image Part Number Description / PDF Quantity Rfq
F84-32-TL

F84-32-TL

Panduit Corporation

CONN FERRULE DIN 6AWG

1018

9005840000

9005840000

Weidmuller

CONN FERRUL DIN 16AWG RED 5000PC

1

F73-7-M

F73-7-M

Panduit Corporation

CONN FERRULE DIN 24AWG

33889000

12610050

12610050

American Electrical, Inc.

CONN FERRULE DIN 20AWG

12404

9037250000

9037250000

Weidmuller

CONN FERRULE 2 X 18AWG WHT 500PC

3

FSD82-18-C

FSD82-18-C

Panduit Corporation

CONN FERRULE DIN 10AWG YELLOW

611

121210600

121210600

American Electrical, Inc.

CONN FERRULE DIN 10AWG

41395

3200713

3200713

Phoenix Contact

CONN FERRULE DIN 2AWG RED

73

9019130000

9019130000

Weidmuller

CONN FERRULE DIN 16AWG BLK 500PC

23

0317000000

0317000000

Weidmuller

CONN FERRULE 3AWG BROWN 1=50PC

62

2399.0/100

2399.0/100

Altech Corporation

CONN FERRULE 18AWG YELLOW

126418400

F74-7-M

F74-7-M

Panduit Corporation

CONN FERRULE DIN 22-24AWG

347420000

1381050

1381050

American Electrical, Inc.

CONN FERRULE DIN TWO X 20AWG WHT

48783

1225195

1225195

American Electrical, Inc.

CONN FERRULE DIN 3/0AWG

293

1-966067-9

1-966067-9

TE Connectivity AMP Connectors

CONN FERRULE DIN 11AWG GRAY

3446

9004250000

9004250000

Weidmuller

CONN FERRULE 3/0AWG 1=50PC

2123

FSD80-8-KD6

FSD80-8-KD6

Panduit Corporation

CONN FERRULE DIN 14AWG BLUE

904

9037310000

9037310000

Weidmuller

CONN FERRULE 2 X 16AWG RED 100PC

1360

3203011

3203011

Phoenix Contact

CONN FERRULE 26AWG GRAY

4947

9019000000

9019000000

Weidmuller

CONN FERRULE DIN 20AWG WHT 500PC

3934

Terminal Blocks - Accessories - Wire Ferrules

1. Overview

Wire ferrules are tubular connectors used to terminate stranded wires, ensuring reliable electrical connections in terminal blocks. They compress the wire strands into a solid ring or eyelet, preventing fraying and improving conductivity. These components are critical in industrial automation, power distribution, and control systems where vibration resistance and long-term stability are essential.

2. Main Types & Functional Classification

TypeFunctional FeaturesApplication Examples
Open Barrel FerrulesAllow partial insertion of wires; suitable for frequent disassemblyControl panels in manufacturing systems
Insulated FerrulesInclude plastic sleeves for additional safety and insulationMedical equipment and HVAC systems
Double-Crimped FerrulesProvide dual compression points for enhanced mechanical strengthAutomotive wiring harnesses
Multi-Wire FerrulesAccommodate multiple wires in a single termination pointPower distribution boxes

3. Structure & Composition

Wire ferrules typically consist of: - Conductive Body: Made from electrolytic copper or brass for optimal conductivity - Surface Coating: Tin-plated for corrosion resistance and solderability - Insulation Sleeve: Thermoplastic material (e.g., PA66) for insulated types - Barrel Design: Precision-engineered inner diameter matching specific wire gauges

4. Key Technical Specifications

ParameterSignificance
Conductor Cross-Section Range (0.2-6 mm )Determines current-carrying capacity and wire compatibility
Rated Current (5-30 A)Defines maximum operational current under standard conditions
Crimping Force (50-200 N)Affects connection reliability and cold welding prevention
Temperature Range (-40 C to +120 C)Specifies operational limits in different environments
Material Hardness (60-90 HV)Influences durability and resistance to deformation

5. Application Fields

Primary industries include: - Industrial automation (PLC control cabinets, CNC machines) - Energy systems (solar inverters, wind turbine controllers) - Transportation (railway signaling systems, commercial vehicle wiring) - Building technology (HVAC systems, smart grid interfaces)

6. Leading Manufacturers & Products

ManufacturerRepresentative Product
Phoenix ContactMAU-SET series ferrules with push-in technology
Weidm llerKLUEGO color-coded ferrules for rail applications
TE ConnectivityDynamic ferrules for automotive vibration environments
WAGOTOPJOB S ferrules with integrated test points

7. Selection Recommendations

Key considerations: - Match ferrule inner diameter to stripped wire length (typically 0.5-1.0 mm tolerance) - Select material based on environmental factors (e.g., tin-plated for humid environments) - Consider insulation requirements per IEC 61558-1 standards - Verify compatibility with terminal block clamping mechanisms - For high-vibration applications, choose double-crimped designs

8. Industry Trends

Current developments include: - Miniaturization for PCB-mounted terminal blocks (down to 2.5 mm pitch) - Integration with smart diagnostic systems (e.g., temperature-sensing ferrules) - Adoption of halogen-free materials for improved fire safety - Development of hybrid ferrules combining power and signal transmission - Increased use of automated crimping systems in production lines

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