Rectangular Connectors - Headers, Male Pins

Image Part Number Description / PDF Quantity Rfq
77313-102-52LF

77313-102-52LF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 52POS 2.54MM

0

77311-127T03LF

77311-127T03LF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 3POS 2.54MM

0

95278-401B08LF

95278-401B08LF

Storage & Server IO (Amphenol ICC)

CONN HEADER SMD 8POS 2.54MM

0

77317-403-62LF

77317-403-62LF

Storage & Server IO (Amphenol ICC)

CONN HEADER R/A 62POS 2.54MM

0

77311-862-36LF

77311-862-36LF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 36POS 2.54MM

0

77313-118-10LF

77313-118-10LF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 10POS 2.54MM

1105

54202-T0807AB06LF

54202-T0807AB06LF

Storage & Server IO (Amphenol ICC)

CONN HEADER SMD 14POS 2.54MM

0

20021111-00020T4LF

20021111-00020T4LF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 20POS 1.27MM

3086

68000-207-030030LF

68000-207-030030LF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 7POS 2.54MM

0

68691-414HLF

68691-414HLF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 14POS 2.54MM

0

77313-119-34LF

77313-119-34LF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 34POS 2.54MM

100

79257-116HLF

79257-116HLF

Storage & Server IO (Amphenol ICC)

CONN HEADER R/A 16POS 2.54MM

0

20021121-00088D8LF

20021121-00088D8LF

Storage & Server IO (Amphenol ICC)

CONN HEADER SMD 88POS 1.27MM

0

68423-803HLF

68423-803HLF

Storage & Server IO (Amphenol ICC)

CONN HEADER R/A 3POS 2.54MM

0

76384-404LF

76384-404LF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 4POS 2.54MM

788

68002-200HLF

68002-200HLF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 36000POS 2.54MM

0

20021121-00084T4LF

20021121-00084T4LF

Storage & Server IO (Amphenol ICC)

CONN HEADER SMD 84POS 1.27MM

0

861400722YO8LF

861400722YO8LF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 72POS 2.54MM

0

10147606-00005LF

10147606-00005LF

Storage & Server IO (Amphenol ICC)

CONN HEADER SMD R/A 5POS 1MM

14798

86130642114345E1LF

86130642114345E1LF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 64POS 2.54MM

34

Rectangular Connectors - Headers, Male Pins

1. Overview

Rectangular connectors with male pins, commonly referred to as pin headers, are modular electrical interfaces featuring parallel rows of conductive prongs enclosed in a dielectric housing. These components enable reliable signal and power transmission between PCBs (Printed Circuit Boards), cables, and subsystems. Their standardized design, ease of assembly, and scalability make them critical in modern electronics, from consumer devices to industrial machinery.

2. Main Types and Functional Classification

Type Functional Characteristics Application Examples
Single-Row Headers Linear arrangement, 0.1" pitch standard, low-cost solution Prototyping boards, Arduino shields
Double-Row Headers Parallel dual-row configuration, higher contact density Industrial control systems, PLC modules
High-Density Headers Sub-0.05" pitch, optimized for miniaturization Smartphones, medical sensors
Right-Angle Headers 90 oriented pins for vertical space optimization Automotive ECUs, server motherboards

3. Structure and Composition

Typical male pin headers consist of:

  • Contact System: Phosphor bronze or beryllium copper pins with gold-plated contact areas
  • Insulation Housing: High-temperature resistant LCP (Liquid Crystal Polymer) or nylon material
  • Mechanical Features: Polarization keying, anti-wobble design, and retention latches
  • Mounting Options: Through-hole, SMT (Surface Mount Technology), or press-fit terminations

The contacts are arranged in standardized grids (commonly 2.54mm/0.1" pitch) with polarization features to prevent mis-mating.

4. Key Technical Specifications

Parameter Importance
Current Rating (Amps/contact) 0.5-10A determines power handling capability
Contact Resistance (m ) 10-30m affects signal integrity and power efficiency
Dielectric Withstanding Voltage 100-1000V defines insulation reliability
Operating Temperature Range -55 C to +125 C ensures environmental durability
Insertion Force (N) 0.5-5N impacts mating cycle longevity

5. Application Fields

  • Consumer Electronics: Laptops, gaming consoles, smart home devices
  • Automotive: ECU interconnects, sensor harnesses, infotainment systems
  • Industrial: CNC machine controllers, robotics interfaces
  • Medical: Diagnostic equipment, patient monitoring systems
  • Telecom: Base station hardware, fiber optic transceivers

6. Leading Manufacturers and Products

Manufacturer Representative Product
TE Connectivity AMPMODU 205796-1 (0.05" micro pitch header)
Molex PicoBlade 0510210400 (ultra-compact wire-to-board connector)
Amphenol ICC 10118801-01 (high-speed differential pair header)
JAE Electronics DF11 Series (0.5mm pitch FPC-to-PCB connector)

7. Selection Guidelines

Key considerations:

  1. Electrical requirements (current/voltage rating)
  2. Space constraints (pitch size and profile height)
  3. Environmental conditions (temperature, vibration, moisture)
  4. Termination method compatibility (through-hole vs SMT)
  5. Expected mating cycles (durability requirements)
  6. Cost vs performance trade-offs

Example: For automotive applications, select headers with AEC-Q200 certification and 3 m gold plating for vibration resistance.

8. Industry Trends

  • Miniaturization: Development of 0.3mm pitch connectors for wearable devices
  • High-Speed Performance: Optimization for 10+ Gbps data rates in 5G infrastructure
  • Modular Design: Integration with hybrid power/signal transmission capabilities
  • Sustainability: Adoption of halogen-free materials and RoHS compliance
  • Smart Manufacturing: Embedded RFID tags for connector lifecycle tracking
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