Rectangular Connectors - Board In, Direct Wire to Board

Part Number	Description / PDF	Quantity
5746613-2 TE Connectivity AMP Connectors	CONN DIP HDR IDC 14POS VERT	1184
DF4-10DP-2C Hirose	CONN HSG CRIMP 10POS	0
69830-034LF Storage & Server IO (Amphenol ICC)	CONN DIP HDR IDC 34POS VERT	1740
009296001202806 Elco (AVX)	CONN WIRE POKE-IN 1POS SMD RA	82814000
M50-3800842 Harwin	CONN DIP HDR IDC 16P 30AWG VERT	88
690207101272 Würth Elektronik Midcom	CONN DIP HDR IDC 12POS VERT	31
009176002893906 Elco (AVX)	CONN WIRE IDC	0
2106751-3 TE Connectivity AMP Connectors	CONN WIRE IDC 3POS 18AWG PCB RA	1898
490107670612 Würth Elektronik Midcom	CONN IDC 6POS 28AWG VERT	70
09181109422 HARTING	CONN DIP HDR IDC 10POS PCB	81
DF4-11P-2C Hirose	CONN HSG CRIMP 11POS	0
538702207018096 Elco (AVX)	CONN IDC	1694
009175002701106 Elco (AVX)	CONN WIRE IDC 2POS 28AWG SMD	3006
2-2106751-4 TE Connectivity AMP Connectors	CONN WIRE IDC 4POS 22AWG PCB RA	5449
746611-8 TE Connectivity AMP Connectors	CONN DIP HDR IDC 14POS VERT	442
2106489-3 TE Connectivity AMP Connectors	CONN WIRE IDC 3POS 18AWG PCB RA	2420
CWR-130-24-0000 CW Industries	CONN DIP HDR IDC 24POS VERT	0
009296003202906 Elco (AVX)	CONN WIRE POKE-IN 3POS SMD RA	782
1-215570-8 TE Connectivity AMP Connectors	CONN DIP HDR IDC 18POS 28AWG PCB	0
009296001603806 Elco (AVX)	CONN WIR POKE-IN 1P 18-22AWG SMD	4982

Rectangular Connectors - Board In, Direct Wire to Board

1. Overview

Rectangular connectors with Board In and Direct Wire to Board configurations are standardized electro-mechanical interfaces designed for high-density electrical connections between printed circuit boards (PCBs) or between wires and PCBs. Board In connectors feature male/female contacts mounted directly onto PCBs for board-to-board stacking, while Direct Wire to Board connectors enable termination of discrete wires to PCBs without intermediate harnesses. These connectors are critical in modern electronics for enabling compact designs, reliable signal/power transmission, and modular system architectures across industries such as consumer electronics, automotive, and industrial automation.

2. Major Types and Functional Classification

Type	Functional Characteristics	Application Examples
Vertical Board In	Perpendicular PCB stacking with high mating force tolerance	Smartphones, industrial control panels
Right-Angle Board In	90 PCB interconnection for space-constrained designs	Automotive infotainment systems
Direct Wire to Board (Crimp)	Field-terminable contacts with crimped wire connections	Home appliances, medical devices
Direct Wire to Board (Solder)	High-reliability solder terminations for fixed wiring	Aerospace electronics, test equipment

3. Structure and Components

Typical construction includes:

Insulating Housing: Thermoplastic (e.g., LCP, PBT) or thermoset materials with UL94 V-0 flammability rating
Contact Elements: Phosphor bronze or beryllium copper with Au/Ni plating (0.05-0.76 m Au thickness)
Polarization Features: Keying slots and color coding for mating assurance
Retention Mechanism: Integral latches or threaded hardware (M2-M4 screws)
Shielding: Optional EMI suppression via stamped metal cans (100MHz-10GHz attenuation)

4. Key Technical Specifications

Parameter	Significance	Typical Values
Current Rating	Determines power transmission capacity	0.5A-15A/contact
Dielectric Withstanding Voltage	Safety isolation performance	500VAC-2500VAC
Contact Resistance	Signal integrity indicator	5-20m (initial)
Operating Temperature	Environmental durability range	-55 C to +125 C
Mating Cycle Life	Long-term reliability metric	500-10,000 cycles

5. Application Fields

Consumer Electronics: Laptop docking stations, gaming consoles
Automotive: Powertrain control modules, ADAS sensors
Industrial: PLC racks, CNC machine interfaces
Medical: Diagnostic imaging equipment, patient monitors

Case Study: TE Connectivity's 1-104846-2 connector used in automotive engine control units achieves IP67 sealing with direct wire-to-board termination of 22-28AWG sensor cables.

6. Leading Manufacturers and Representative Products

Manufacturer	Product Line	Key Specifications
TE Connectivity	MicroSpeed Direct Wire	0.8mm pitch, 3Gbps data rate, 1000V isolation
Molex	SlimStack Wire-to-Board	1.25mm pitch, 3A current, 200 cycle durability
Amphenol	ECOS Board In	Surface-mount compliant, 1.0mm wire capacity

7. Selection Guidelines

Key considerations include:

Current/voltage requirements vs. contact cross-section area
Wire gauge compatibility (typically 30-16AWG)
Environmental sealing needs (IP65+ for industrial applications)
Automated assembly compatibility (press-fit vs. solder options)
Signal integrity requirements (impedance control for >1Gbps applications)

8. Industry Trends

Emerging developments include:

Miniaturization: 0.4mm pitch connectors for wearable devices
High-Speed Transmission: Differential pair designs supporting USB4/PCIe 5.0
Material Innovation: Biodegradable PBT for RoHS compliance
Smart Manufacturing: Embedded sensors for predictive maintenance
Automotive Focus: 800V EV connector systems with active thermal management