Rectangular Connectors

Rectangular Connectors - Accessories

Part Number	Description / PDF	Quantity
3448-4640 3M	STRAIN RELIEF 40 POS	85
2058128-2 TE Connectivity AMP Connectors	CONN DUST COVER RCPT&BLADE 4POS	4649
M80-001 Harwin	LOCKING LATCH	13324
ECF-17 Samtec, Inc.	.050 EJECTOR HEADER CAP	591
0349501210 Woodhead - Molex	MX150 BACKSHELL BLD 2X6 WRIB	660
DF1E-5RS/P-2.5 Hirose	CONN RETAINER 5POS 2.5MM	90
1-1969443-1 TE Connectivity AMP Connectors	2.5 W/B CONN TPA-11P	0
1-640722-0 TE Connectivity AMP Connectors	CONN STRAIN RELIEF ENCLOSE 9POS	1200
1969609-3 TE Connectivity AMP Connectors	3P VAL-U-LOK TPA 26-22 AWG	0
3448-4630 3M	STRAIN RELIEF 30 POS	0
ATP2P-BT Tuchel / Amphenol	BOOT FOR 2 POSITION RECEPTACLES,	200
ECF-25 Samtec, Inc.	CONN ACCESS EJECTOR HEADER CAP	237
643077-9 TE Connectivity AMP Connectors	CONN STRAIN RELIEF COVER 9POS	0
2-102396-3 TE Connectivity AMP Connectors	CONN COVER 50POS 2PCS REQD/1 COV	0
0015045084 Woodhead - Molex	CONN INTERIM CLIP 8POS W/RIB.100	1732
02095001017 HARTING	HAR-MODULAR FIXING RAIL, 32 X 2.	0
499991-2 TE Connectivity AMP Connectors	CONN POLARIZER SNAP-IN	2591
2302488-2 TE Connectivity AMP Connectors	CONN BACKSHELL 2POS	455
1502120008 Woodhead - Molex	DITTO TERMINAL POSITION ASSURANC	2114
1-964575-3 TE Connectivity AMP Connectors	PCB RAHMEN 3P	0

Rectangular Connectors - Accessories

1. Overview

Rectangular connectors - accessories refer to supplementary components designed to enhance the performance, durability, and functionality of rectangular electrical connectors. These accessories include covers, locking mechanisms, cable clamps, adapters, and sealing elements. They play a critical role in protecting connectors from environmental factors, ensuring mechanical stability, and enabling compatibility across systems. With the increasing complexity of electronic systems in industries like telecommunications, automotive, and industrial automation, these accessories have become essential for maintaining reliable signal and power transmission.

2. Main Types and Functional Classification

Type	Function	Application Example
Dust Covers	Protect connectors from dust, moisture, and debris	Outdoor communication equipment
Locking Rings	Prevent accidental disconnection under vibration	Aerospace sensor systems
Cable Clamps	Secure cables to prevent strain on contacts	Industrial machinery
Adapter Panels	Enable interface between different connector standards	Data center server racks
Sealing Grommets	Provide IP67-rated watertight seals	Marine electronics
Mounting Brackets	Facilitate secure panel or PCB installation	Medical diagnostic devices

3. Structure and Composition

Typical accessories consist of:

Material: High-temperature resistant plastics (e.g., PBT, nylon) or metal alloys (e.g., aluminum, stainless steel)
Design: Molded housings with snap-fit or threaded interfaces
Coatings: Corrosion-resistant platings (e.g., nickel, zinc)
Sealing Elements: Elastomer O-rings or gaskets for environmental protection

4. Key Technical Specifications

Parameter	Description	Importance
Material Type	Plastic/metal composition	Determines durability and temperature resistance
Operating Temp	-55 C to +125 C range	Ensures performance in extreme conditions
IP Rating	IP65 to IP68	Defines protection level against solids/liquids
Contact Resistance	10m	Maintains signal integrity
Vibration Resistance	MIL-STD-202F compliant	Prevents failure in dynamic environments
Installation Method	Push-pull, screw, or clip-on	Affects ease of maintenance

5. Application Fields

Key industries utilizing these accessories include:

Telecommunications: 5G base stations, fiber optic enclosures
Automotive: EV charging systems, ADAS sensors
Industrial Automation: PLC control cabinets, robotic arms
Medical: MRI machines, patient monitoring systems
Aerospace: Avionics, satellite communication modules

6. Leading Manufacturers and Products

Manufacturer	Representative Product	Key Feature
TE Connectivity	Dura-Con Dust Covers	UL94 V-0 flammability rating
Amphenol	Sealed Panel Mount Kits	IP68 protection up to 3m depth
Molex	Mini50 Locking Adapters	High-density signal conversion
Delphi	Automotive Grade Cable Clamps	Vibration tested to 2000 hours
ITT Cannon	Ruggedized MIL-DTL-38999 Adapters	Operating temp -65 C to +200 C

7. Selection Guidelines

Key considerations for selection:

Environmental Conditions: Outdoor applications require UV-resistant materials
Connector Compatibility: Match dimensions with IEC 61076 standards
Sealing Requirements: Select IP67/IP68 for submersion applications
Material Selection: Aluminum for EMI shielding, plastic for weight-sensitive uses
Regulatory Compliance: RoHS/REACH for EU markets, UL certification for North America

8. Industry Trends

Emerging developments include:

Miniaturization: Sub-1mm pitch accessories for IoT devices
Modular Designs: Interchangeable components for rapid system reconfiguration
Smart Integration: Embedded sensors in locking mechanisms for predictive maintenance
Eco-friendly Materials: Bio-based polymers replacing traditional plastics
High-Speed Compatibility: Accessories supporting 25+ Gbps data rates